Download PDF
Automating QC of Therapeutic Oligonucleotides in a Regulated Manufacturing Environment
Technology Category
- Analytics & Modeling - Data-as-a-Service
Applicable Industries
- Pharmaceuticals
Applicable Functions
- Quality Assurance
Use Cases
- Predictive Quality Analytics
- Regulatory Compliance Monitoring
Services
- Data Science Services
- System Integration
The Challenge
Bayer Pharmaceuticals obtained an exclusive license from Ionis Pharmaceuticals to develop new oligonucleotide-based treatments for a wide range of medical conditions. To support release testing and the imminent clinical trials of an advanced drug candidate, the Bayer Analytical Development Team for Biologics was tasked with implementing a validated drug substance and drug product release ID test that required establishing new analytical methods, standard operating procedures, and organizational responsibilities. The tight go-live timeline and anticipated costs of any delay led Bayer to work together with our long-term partner Genedata to develop a confirmatory identification (ID) workflow of oligonucleotide species by mass spectrometry so that an approved quality control (QC) could be implemented and validated by Bayer’s Quality Assurance (QA) team. The main challenges were implementing an oligonucleotide analytics workflow, satisfying GMP requirements, and meeting a wide range of new analytical demands.
About The Customer
Bayer Pharmaceuticals is a company that focuses on researching, developing, manufacturing and supplying specialty-focused innovative medicines that provide significant clinical benefit and value. The company obtained an exclusive license from Ionis Pharmaceuticals to develop new oligonucleotide-based treatments for a wide range of medical conditions. To support release testing and the imminent clinical trials of an advanced drug candidate, the Bayer Analytical Development Team for Biologics was tasked with implementing a validated drug substance and drug product release ID test. This required establishing new analytical methods, standard operating procedures, and organizational responsibilities.
The Solution
Genedata Expressionist enabled timely implementation of highly customized MS solutions and thus the Ionis SOP could be swiftly translated into an automated end-to-end data processing, analysis, and reporting workflow. Together with Genedata consultants, Bayer further optimized the workflow at every processing step to meet its analytical needs and ensured compliance in Bayer’s regulated downstream operations, while adhering to the SOP. The ID test was based on analytical measurements that used MS and UV data independently and in combination. As an open and vendor-agnostic platform, Genedata Expressionist integrates seamlessly into the entire analytical process and enables Bayer to directly import and process raw data from different instruments and combine these data streams in a single analytical measurement. The Genedata Expressionist workflow developed for this project automatically determined the first acceptance criterion (the oligonucleotide ID) by reporting the m/z value of the main peak.
Operational Impact
Quantitative Benefit
Related Case Studies.
Case Study
Case Study: Pfizer
Pfizer’s high-performance computing software and systems for worldwide research and development support large-scale data analysis, research projects, clinical analytics, and modeling. Pfizer’s computing services are used across the spectrum of research and development efforts, from the deep biological understanding of disease to the design of safe, efficacious therapeutic agents.
Case Study
Fusion Middleware Integration on Cloud for Pharma Major
Customer wanted a real-time, seamless, cloud based integration between the existing on premise and cloud based application using SOA technology on Oracle Fusion Middleware Platform, a Contingent Worker Solution to collect, track, manage and report information for on-boarding, maintenance and off-boarding of contingent workers using a streamlined and Integrated business process, and streamlining of integration to the back-end systems and multiple SaaS applications.
Case Study
Process Control System Support
In many automated production facilities, changes are made to SIMATIC PCS 7 projects on a daily basis, with individual processes often optimised by multiple workers due to shift changes. Documentation is key here, as this keeps workers informed about why a change was made. Furthermore, SIMATIC PCS 7 installations are generally used in locations where documentation is required for audits and certification. The ability to track changes between two software projects is not only an invaluable aid during shift changes, but also when searching for errors or optimising a PCS 7 installation. Every change made to the system is labour-intensive and time-consuming. Moreover, there is also the risk that errors may occur. If a change is saved in the project, then the old version is lost unless a backup copy was created in advance. If no backup was created, it will no longer be possible to return to the previous state if and when programming errors occur. Each backup denotes a version used by the SIMATIC PCS 7 system to operate an installation. To correctly interpret a version, information is required on WHO changed WHAT, WHERE, WHEN and WHY: - Who created the version/who is responsible for the version? - Who released the version? - What was changed in the version i.e. in which block or module of the SIMATIC PCS 7 installation were the changes made? - When was the version created? Is this the latest version or is there a more recent version? - Why were the changes made to the version? If they are part of a regular maintenance cycle, then is the aim to fix an error or to improve production processes? - Is this particular version also the version currently being used in production? The fact that SIMATIC PCS 7 projects use extremely large quantities of data complicates the situation even further, and it can take a long time to load and save information as a result. Without a sustainable strategy for operating a SIMATIC PCS 7 installation, searching for the right software version can become extremely time-consuming and the installation may run inefficiently as a result.
Case Study
Drug Maker Takes the Right Prescription
China Pharm decided to build a cloud-based platform to support the requirements of IT planning for the next five to ten years which includes a dynamic and scalable mail resource pool platform. The platform needed to have the following functions: all nodes support redundancy, ensuring service continuity and good user experience, simple and easy-to-use user interfaces for end users and administrators and good compatibility and supports smooth capacity expansion.
Case Study
ELI LILLY ADOPTS MICROMEDIA’S ALERT NOTIFICATION SYSTEM
Pharmaceutical production is subject to a strict set of enforced rules that must be adhered to and compliance to these standards is critically necessary. Due to the efforts of WIN 911’s strategic partner Micromedia, Lilly was able to adopt an alarm notification infrastructure that integrated smoothly with their existing workflows and emergency hardware and protocols. These raw energy sources enable the industrial process to function: electricity, WIN-911 Software | 4020 South Industrial Drive, Suite 120 | Austin, TX 78744 USA industrial steam, iced water, air mixtures of varying quality. Refrigeration towers, boilers and wastewater are monitored by ALERT. Eli Lilly identified 15000 potential variables, but limitations compelled them to chisel the variable list down to 300. This allowed all major alarms to be covered including pressure, discharge, quantity of waste water discharged,temperature, carbon dioxide content, oxygen & sulphur content, and the water’s pH.