Download PDF
Comprehensive Cloud MES Dramatically Lowers Implementation Costs and Risk
Technology Category
- Infrastructure as a Service (IaaS) - Cloud Computing
Applicable Industries
- Equipment & Machinery
Applicable Functions
- Discrete Manufacturing
Use Cases
- Manufacturing System Automation
Services
- Cloud Planning, Design & Implementation Services
The Challenge
The industrial systems company was facing a challenge of implementing a Manufacturing Execution System (MES) across multiple plants. The company's product was complex, involving intricate subassemblies that required advanced processing at multiple plant locations. The company needed a flexible, easy-to-install MES that would enhance visibility across plants. The operations team began the evaluation process by reviewing on-premise solutions but excluded them based on high implementation costs, substantial recurring costs for maintenance, and high levels of expenditure and risk.
About The Customer
The customer is an industrial systems company that manufactures complex products across several plants. The company's product is complex, involving intricate subassemblies that require advanced processing at multiple plant locations. The company was growing and needed to accommodate new production lines. They were looking for a flexible, easy-to-install Manufacturing Execution System (MES) that would enhance visibility across plants.
The Solution
The company chose 42Q's comprehensive, cloud MES solution. 42Q eliminated many of the costs and risks associated with on-premise solutions. With 42Q, upfront costs were eliminated and there was no need for extensive IT resources to acquire and install servers, databases licenses, and OS licenses in preparation for acquiring and installing the on-premise MES software itself. 42Q MES is based on a subscription model—the customer pays for what they use, easily scaling up or down. 42Q’s cloud solution eliminates IT infrastructure; new customers simply log in, configure, and use their new solution.
Operational Impact
Quantitative Benefit
Related Case Studies.
Case Study
Smart Water Filtration Systems
Before working with Ayla Networks, Ozner was already using cloud connectivity to identify and solve water-filtration system malfunctions as well as to monitor filter cartridges for replacements.But, in June 2015, Ozner executives talked with Ayla about how the company might further improve its water systems with IoT technology. They liked what they heard from Ayla, but the executives needed to be sure that Ayla’s Agile IoT Platform provided the security and reliability Ozner required.
Case Study
IoT enabled Fleet Management with MindSphere
In view of growing competition, Gämmerler had a strong need to remain competitive via process optimization, reliability and gentle handling of printed products, even at highest press speeds. In addition, a digitalization initiative also included developing a key differentiation via data-driven services offers.
Case Study
Predictive Maintenance for Industrial Chillers
For global leaders in the industrial chiller manufacturing, reliability of the entire production process is of the utmost importance. Chillers are refrigeration systems that produce ice water to provide cooling for a process or industrial application. One of those leaders sought a way to respond to asset performance issues, even before they occur. The intelligence to guarantee maximum reliability of cooling devices is embedded (pre-alarming). A pre-alarming phase means that the cooling device still works, but symptoms may appear, telling manufacturers that a failure is likely to occur in the near future. Chillers who are not internet connected at that moment, provide little insight in this pre-alarming phase.
Case Study
Premium Appliance Producer Innovates with Internet of Everything
Sub-Zero faced the largest product launch in the company’s history:It wanted to launch 60 new products as scheduled while simultaneously opening a new “greenfield” production facility, yet still adhering to stringent quality requirements and manage issues from new supply-chain partners. A the same time, it wanted to increase staff productivity time and collaboration while reducing travel and costs.
Case Study
Integration of PLC with IoT for Bosch Rexroth
The application arises from the need to monitor and anticipate the problems of one or more machines managed by a PLC. These problems, often resulting from the accumulation over time of small discrepancies, require, when they occur, ex post technical operations maintenance.
Case Study
Robot Saves Money and Time for US Custom Molding Company
Injection Technology (Itech) is a custom molder for a variety of clients that require precision plastic parts for such products as electric meter covers, dental appliance cases and spools. With 95 employees operating 23 molding machines in a 30,000 square foot plant, Itech wanted to reduce man hours and increase efficiency.