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ICONICS > Case Studies > Customer Success Story: Town of Castle Rock
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Customer Success Story: Town of Castle Rock

Technology Category
  • Analytics & Modeling - Real Time Analytics
  • Application Infrastructure & Middleware - Data Exchange & Integration
  • Application Infrastructure & Middleware - Data Visualization
Applicable Industries
  • Utilities
Applicable Functions
  • Facility Management
Use Cases
  • Energy Management System
  • Remote Asset Management
Services
  • System Integration
The Challenge
Castle Rock Water, a public utility in the rapidly growing town of Castle Rock, Colorado, was seeking a software management solution to improve its operations. The utility operates five major water treatment plants throughout the town, producing high-quality drinking water and generating approximately 16 million gallons per day during the summer months. The utility's second highest cost is power, and it was keen to monitor power consumption over its Supervisory Control and Data Acquisition (SCADA) system. The utility had installed power monitoring devices to monitor power demand on its deep well pumps, but it needed a solution that would provide the engineering staff with a baseline to give the operations staff the tools to make necessary changes in pumping operations through SCADA to maximize production while minimizing cost per gallon pumped.
About The Customer
Castle Rock is one of the fastest-growing towns in the United States, with about 50,000 residents spread over a mountainous, high desert in a thirty-three square mile area. The town, which sits on the Colorado Front Range foothills, was first founded during the gold rush of the 1860s. Castle Rock Water is a public utility in the town, producing high-quality drinking water. The utility operates five major water treatment plants throughout the town, generating approximately 16 million gallons per day during the high demand of the summer months.
The Solution
Castle Rock Water implemented ICONICS’ GENESIS32™, a web-enabled, OPC-integrated HMI/SCADA suite, as well as WebHMI™, ReportWorX ™, and TrendWorX™. ReportWorX reads archived data and provides Castle Rock Water with daily and monthly operations information, while TrendWorX is used to archive trend data to the SQL database. The project centered around 27 remote well sites, eight pumping stations, five automated PRVs within the distribution system, and 16 storage tanks capable of 36 million gallons of storage. Castle Rock Water also has seven sewage lift stations within the main system that pump wastewater to a COOP wastewater treatment facility. With over 66 remote locations, Castle Rock needed a way to have all the data sync and show up in real time at a central data center. Now, reports are sent to the main data concentrator at headquarters, providing irreplaceable trending and other critical operational data.
Operational Impact
  • After implementing ICONICS GENESIS32 suite, along with WebHMI, ReportWorX and TrendWorX, Castle Rock Water experienced a significant decrease in power costs.
  • The system was easy to connect, and the operators at Castle Rock Water had everything connected and working as desired within three months of beginning the project.
  • This additional benefit allowed implementors to not only complete the project earlier than anticipated, but gave them more time to customize features to fit the Town of Castle Rock’s precise needs.
Quantitative Benefit
  • 35% decrease in power costs in the first year alone
  • Project completed earlier than anticipated

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