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from Farm to Table: Optimizing A Dairy Distribution Center
Technology Category
- Functional Applications - Warehouse Management Systems (WMS)
- Automation & Control - Automation & Process Control Systems
Applicable Industries
- Food & Beverage
- Retail
Applicable Functions
- Warehouse & Inventory Management
- Logistics & Transportation
Use Cases
- Warehouse Automation
- Fleet Management
- Inventory Management
Services
- System Integration
- Hardware Design & Engineering Services
The Challenge
To keep up with growth, Byrne Dairy looked for efficiencies at its central cold storage distribution center, Syracuse Cold Storage. This 100,000-square-foot facility boasted 9,000 pallet positions with 16 loading docks. The company wanted to learn more about equipment and operations that could improve material handling processes and material flow at the warehouse.
About The Customer
Byrne Dairy, a family-owned company founded in 1933, produces and distributes milk, cream, ice cream and other dairy products. Based in central New York state, Byrne Dairy works with more than 250 local family farms. It receives and processes 50 million pounds of milk each month.
The Solution
Byrne Dairy turned to Pengate Handling Systems, Inc., an authorized Raymond® Sales and Services Center, to help evaluate its operations. Together, the companies focused on the pallet racking systems and lift truck fleet at the cold storage facility. They looked for efficiencies in product putaways and orderpicking, among other areas. Ultimately, Byrne Dairy upgraded its Syracuse facility layout and introduced a new, three-deep push-back pallet racking system to maximize use of the facility space. Along with these updates, the company introduced a lift truck fleet for efficiency. The fleet included Raymond Model 8410 end-rider pallet truck for floor-level, primary picking to process daily orders, and Raymond Model 7500 Reach-Fork® trucks for moving pallets from the dock into the racking reserves, and moving reserves down to primary locations on the floor level. These lift trucks also are designed for cold-storage facilities and specialty racks.
Operational Impact
Quantitative Benefit
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