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ICONICS > Case Studies > FuelCell Energy, Inc. Customer Success Story
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FuelCell Energy, Inc. Customer Success Story

Technology Category
  • Application Infrastructure & Middleware - API Integration & Management
  • Networks & Connectivity - Ethernet
Applicable Industries
  • Electrical Grids
  • Utilities
Applicable Functions
  • Maintenance
  • Quality Assurance
Use Cases
  • Remote Asset Management
  • Remote Control
Services
  • Software Design & Engineering Services
  • System Integration
The Challenge
FuelCell Energy, a world leader in the development and manufacturing of high temperature hydrogen fuel cells for ultra-clean electric power generation, required a robust, secure Human Machine Interface (HMI) to monitor and allow remote control of the company’s power plants as standalone systems. They initially worked with a system integrator partner, then customized their resulting solution before finalizing project development on their own. The company needed a system that could provide alarm management and online functionality, allowing operators to be alerted during alarm/event conditions for immediate acknowledgement and action. The system also needed to be web-enabled for ease of use and remote monitoring/control throughout the company.
About The Customer
FuelCell Energy, Inc. is a world leader in the development and manufacturing of high temperature hydrogen fuel cells for ultra-clean electric power generation. The company’s patented Direct FuelCell® (DFC®) technology combines high efficiency, ultra-low emissions, simplicity and economical cost for stationary power generation. Their products range in size from 250 kilowatts (kW) to 2.4 megawatts (MW), and are designed for a wide range of customers, including hospitals, universities, hotels, utilities, and wastewater treatment facilities. The company is also developing next generation high temperature fuel cell products, such as a diesel fueled marine Ship Service Fuel Cell, combined-cycle DFC/ Turbine and DFC-ERG™ power plants, and next generation solid oxide fuel cells.
The Solution
FuelCell Energy, Inc. uses multiple ICONICS solutions in the monitoring and control of their fuel cell products, specifically GENESIS32™ Enterprise Edition HMI/SCADA application; WebHMI™ Web-based, real-time automation software; and the AlarmWorX™32 distributed enterprise-wide alarm and events management system. The current system is comprised of approximately 20 screens for rich, graphical representation of FuelCell Energy’s processes (e.g., trending, alarms and historical alarms). ICONICS’ GENESIS32 system has provided FuelCell Energy with sought-after alarm management and online functionality. The Web-enabled HMI fosters ease of use and remote monitoring/control throughout the company. The ICONICS suite’s seamless integration into FuelCell Energy’s existing operating systems (Windows 2000/XP Professional), with features such as data logging into Microsoft SQL Server and MSDE. In addition, the company’s GE Fanuc 90-30 controllers are able to communicate directly to GENESIS32 via Kepware OPC servers.
Operational Impact
  • Operators can now be alerted during alarm/event conditions for immediate acknowledgement and action.
  • The Web-enabled HMI fosters ease of use and remote monitoring/control throughout the company.
  • The ICONICS suite’s seamless integration into FuelCell Energy’s existing operating systems (Windows 2000/XP Professional), with features such as data logging into Microsoft SQL Server and MSDE.

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