Download PDF
JC PRECISION MILLING: Better Scheduling, On-Time Delivery, and Planning with E2 SHOP
Technology Category
- Platform as a Service (PaaS) - Application Development Platforms
Applicable Industries
- Equipment & Machinery
Applicable Functions
- Discrete Manufacturing
- Quality Assurance
Use Cases
- Inventory Management
- Manufacturing System Automation
Services
- Cloud Planning, Design & Implementation Services
The Challenge
JC Precision Milling, a precision CNC shop, was facing challenges with their existing ERP system, JobBoss, which was not meeting their shop’s or their customers’ needs. The lack of a robust scheduling program made it difficult to estimate job durations, locate jobs on the shop floor, and ensure smooth workflow. This resulted in delayed deliveries and dissatisfied customers. The company realized the need for a better software solution to improve their operations and customer service.
About The Customer
JC Precision Milling is a precision CNC shop that has been in operation since 1979. The company has a strong reputation for its commitment to customer satisfaction, as evidenced by its recognition as Manufacturer of the Year by the Rockford Illinois Chamber of Commerce in 2019. Despite this accolade, the company recognized the need for improvement in its operations and began searching for a new ERP system in March 2020. The company's Senior Administrator and Demand Chain Manager, Amy August, played a key role in this process.
The Solution
The company decided to implement E2 SHOP, a cloud-based ERP system, to address their operational challenges. The system was fully integrated into their operations within two weeks, a significantly shorter period than the typical 30-60 days for most shops. With E2 SHOP, JC Precision Milling was able to improve their on-time delivery significantly, much to the delight of their customers. The system also provided valuable insights into their shop floor operations, enabling them to optimize their workflow by adjusting the working hours of different departments based on their capacity. Furthermore, the cloud-based nature of E2 SHOP allowed for remote access, providing flexibility and convenience for the management.
Operational Impact
Quantitative Benefit
Related Case Studies.
Case Study
Smart Water Filtration Systems
Before working with Ayla Networks, Ozner was already using cloud connectivity to identify and solve water-filtration system malfunctions as well as to monitor filter cartridges for replacements.But, in June 2015, Ozner executives talked with Ayla about how the company might further improve its water systems with IoT technology. They liked what they heard from Ayla, but the executives needed to be sure that Ayla’s Agile IoT Platform provided the security and reliability Ozner required.
Case Study
IoT enabled Fleet Management with MindSphere
In view of growing competition, Gämmerler had a strong need to remain competitive via process optimization, reliability and gentle handling of printed products, even at highest press speeds. In addition, a digitalization initiative also included developing a key differentiation via data-driven services offers.
Case Study
Predictive Maintenance for Industrial Chillers
For global leaders in the industrial chiller manufacturing, reliability of the entire production process is of the utmost importance. Chillers are refrigeration systems that produce ice water to provide cooling for a process or industrial application. One of those leaders sought a way to respond to asset performance issues, even before they occur. The intelligence to guarantee maximum reliability of cooling devices is embedded (pre-alarming). A pre-alarming phase means that the cooling device still works, but symptoms may appear, telling manufacturers that a failure is likely to occur in the near future. Chillers who are not internet connected at that moment, provide little insight in this pre-alarming phase.
Case Study
Premium Appliance Producer Innovates with Internet of Everything
Sub-Zero faced the largest product launch in the company’s history:It wanted to launch 60 new products as scheduled while simultaneously opening a new “greenfield” production facility, yet still adhering to stringent quality requirements and manage issues from new supply-chain partners. A the same time, it wanted to increase staff productivity time and collaboration while reducing travel and costs.
Case Study
Integration of PLC with IoT for Bosch Rexroth
The application arises from the need to monitor and anticipate the problems of one or more machines managed by a PLC. These problems, often resulting from the accumulation over time of small discrepancies, require, when they occur, ex post technical operations maintenance.
Case Study
Robot Saves Money and Time for US Custom Molding Company
Injection Technology (Itech) is a custom molder for a variety of clients that require precision plastic parts for such products as electric meter covers, dental appliance cases and spools. With 95 employees operating 23 molding machines in a 30,000 square foot plant, Itech wanted to reduce man hours and increase efficiency.
