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Bentley > Case Studies > Pestech International's Substation Expansion: Improved Design Time and Cost Savings
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Pestech International's Substation Expansion: Improved Design Time and Cost Savings

Technology Category
  • Application Infrastructure & Middleware - Data Visualization
  • Application Infrastructure & Middleware - Event-Driven Application
Applicable Industries
  • Electrical Grids
  • Utilities
Applicable Functions
  • Maintenance
  • Product Research & Development
Use Cases
  • Building Automation & Control
  • Virtual Prototyping & Product Testing
Services
  • System Integration
  • Training
The Challenge
Pestech International Berhad, a company specializing in the manufacture and installation of high-voltage substations, transmission lines, and equipment for utility companies in Asia, was awarded a contract to expand substations at Olak Lempit in Banting, Malaysia. The project aimed to meet the increased power demand in the rapidly growing area. However, the project team faced several challenges. Accessing the site without disrupting neighboring villages and plantations was a significant issue. The team also had to coordinate with another main contractor to deliver a separate section to the substation bays and utilize existing cable trays, ladders, and underground trenches laid by the other contractor from the existing control building. Working within a tight timeline and with a limited budget, Pestech International needed to coordinate its labor resources with other projects on which the organization was simultaneously working. Lastly, the traditional CAD-centric design process was slowing down the design progress and preventing collaboration, leading to countless hours spent manually translating drawings for consistency, finding errors, managing changes across multiple drawings, and creating reports.
About The Customer
Pestech International Berhad is a company that specializes in the manufacture and installation of high-voltage substations, transmission lines, underground cables, and equipment for utility companies in Asia. The organization leverages its broad experience in this field to successfully deliver projects on time and under budget. Pestech International focuses on emerging and developing countries that aim to advance their commitment to deliver reliable power and electric services to their citizens. The company provides power and transmission services within its home base of Malaysia as well as 20 other countries, including Cambodia, Papua New Guinea, and the Philippines.
The Solution
To overcome these challenges, Pestech International deployed Bentley’s 3D modeling solutions, including OpenBuildings Designer, Bentley Substation, Bentley Raceway and Cable Management, ContextCapture, and LumenRT. Using Bentley Substation as the main design application, the team created an intelligent standard primary and secondary equipment library. The contents of this library were used to generate reports and collaborate with other project team members. A 3D reality mesh of the site was created to avoid clashes and change orders from the outset. The 3D model was constructed with multiple levels to visualize the substation and detect and resolve clashes using Navigator. Bentley Substation’s lightning protection functionality was simulated on the model to check the coverage of the design and positioning of the lightning mast. Pestech International used OpenBuildings Designer to design the control building in a much more efficient and faster time than using traditional methods. With Bentley Raceway and Cable Management, team members could visualize the actual physical site and the cable ladders, trays, underground trenches, and cabling routes.
Operational Impact
  • The implementation of Bentley's 3D modeling solutions led to several operational benefits for Pestech International. The use of an intelligent standard primary and secondary equipment library facilitated collaboration among project team members and streamlined the generation of reports. The creation of a 3D reality mesh of the site helped avoid clashes and change orders from the outset, leading to more efficient construction. The use of OpenBuildings Designer for the design of the control building and Bentley Raceway and Cable Management for visualizing the actual physical site and the cable ladders, trays, underground trenches, and cabling routes led to a more efficient and faster design process. The software's interoperability with other applications avoided the need to purchase other software applications, reducing overhead for licensing, training, deployment, and maintenance. This led to greater project team collaboration, faster project delivery, lower costs, and quicker approvals by TNB.
Quantitative Benefit
  • Construction drawings were created in one day with Bentley Substation, compared to 10 days using traditional methods.
  • Accurate measurements of cables and electrical components reduced waste by 10 to 20 percent.
  • Working in a comprehensive modeling environment using Bentley’s automated and interoperable software saved an estimated MYR 200,000.

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