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ANSYS > Case Studies > Energomash's Power Generation Enhancement with ANSYS ICEM CFD Hexa
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Energomash's Power Generation Enhancement with ANSYS ICEM CFD Hexa

Applicable Industries
  • Electrical Grids
  • Equipment & Machinery
Use Cases
  • Mesh Networks
  • Time Sensitive Networking
Services
  • System Integration
The Challenge
Energomash Group Enterprises, one of the largest manufacturers of power equipment in Russia, faced a significant challenge in their operations. The company, which is engaged in developing and manufacturing equipment for various types of power stations and pumps, as well as operating their own gas turbine plant and developing electric and thermal energy, needed to improve their mesh generation process. The requirements for this process included the construction of qualitative mesh structures that could be adapted for the specificity of the investigated process, integration with the CAD system, and a reduction in the time required for mesh structure construction for typical problems.
About The Customer
Energomash Group Enterprises is a leading manufacturer of power equipment in Russia. The company is involved in a wide range of activities, including the development and manufacturing of equipment for various types of power stations and pumps. In addition to this, Energomash operates its own gas turbine plant and is engaged in the development of electric and thermal energy. The company is known for its commitment to innovation and quality, constantly seeking ways to improve its processes and deliver better products and services to its customers. The challenge they faced in mesh generation was a testament to their commitment to continuous improvement and their willingness to adopt new technologies to enhance their operations.
The Solution
Energomash decided to use ANSYS ICEM CFD Hexa to address their challenges. This solution allowed them to apply completely hexahedral structures, adapted in actual areas. It also provided direct interfaces with the CAD system, which improved the accuracy and efficiency of the process. Furthermore, the use of the same block structures for geometrically different but topologically close models significantly reduced the time needed to create mesh structures for typical problems. This solution was a comprehensive approach to the challenges faced by Energomash, addressing each of their requirements and providing a more efficient and effective process for mesh generation.
Operational Impact
  • The implementation of ANSYS ICEM CFD Hexa has brought about significant operational improvements for Energomash. The use of completely hexahedral structures has not only improved the quality of elements but also reduced the dimensions of the developed model, leading to improved convergence of the solutions. The direct interfaces with the CAD system have enhanced the accuracy of the process, reducing the potential for errors and improving the overall quality of the output. Furthermore, the ability to use the same block structures for geometrically different but topologically close models has streamlined the process, making it more efficient and less time-consuming. These improvements have had a positive impact on Energomash's operations, enhancing their productivity and operational efficiency.
Quantitative Benefit
  • The application of completely hexahedral mesh structures has improved the quality of elements.
  • The use of direct interfaces has cut time expenses by transfer of geometrical models.
  • The time needed to create mesh structures for typical problems has been considerably decreased.

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