Download PDF
HyPerComp Inc. Enhances Aerospace Solutions with ANSYS ICEM CFD Tools
Technology Category
- Robots - Parallel Robots
- Sensors - Temperature Sensors
Applicable Industries
- Aerospace
- Equipment & Machinery
Applicable Functions
- Maintenance
Use Cases
- Mesh Networks
- Time Sensitive Networking
The Challenge
HyPerComp Inc., a leading software company in the aerospace industry, specializes in the development and dissemination of high-performance computational technologies. These technologies employ parallel computing code/hardware architectures and physics-based mathematical models to solve a wide range of problems in both defense and commercial applications. The company's technology strengths include general geometry CAD modeling and repair, unstructured hybrid gridding, user-friendly GUI-based preprocessing, domain decomposition tools for fine-grain parallel architectures, higher order accurate space and time discretization for solving linear/nonlinear partial differential equations, solution acceleration techniques, and knowledge-based expert system shells. However, the company faced challenges in converting customer-provided geometries from IGES format into internal ICEM CFD formats for subsequent processing. The need for a solution that could generate high-quality grids with minimum pre-processing and setup requirements was evident.
About The Customer
HyPerComp Inc. is a premier software company based in the United States, specializing in the development, demonstration, and dissemination of high-performance computational technologies. The company's technologies are used in parallel computing code/hardware architectures and physics-based mathematical models to solve a myriad of problems in both defense and commercial applications. HyPerComp’s technology strengths include general geometry CAD modeling and repair, unstructured hybrid gridding, user-friendly GUI-based preprocessing, processing and post-processing environment for problem set up and run control, domain decomposition tools for fine-grain parallel architectures, higher order accurate space and time discretization for solving linear/nonlinear partial differential equations, solution acceleration techniques, and knowledge-based expert system shells.
The Solution
HyPerComp Inc. adopted the ANSYS ICEM CFD tools to address its challenges. These tools were primarily used to convert customer-provided geometries from IGES format into internal ICEM CFD formats for subsequent processing. The ICEM CFD Tetra and Hexa products were primarily used to generate unstructured meshes. The ICEM CFD domain format was then converted to HyPerComp UX format for use in the company’s domain decomposition tools. The ANSYS ICEM CFD software provided HyPerComp with mesh generation tools that were extremely powerful and user-friendly. The ICEM CFD Tetra tool automatically generated high-quality grids with minimum pre-processing and setup requirements. The Mesh editor also had very useful and potent repair capabilities.
Operational Impact
Related Case Studies.
Case Study
Smart Water Filtration Systems
Before working with Ayla Networks, Ozner was already using cloud connectivity to identify and solve water-filtration system malfunctions as well as to monitor filter cartridges for replacements.But, in June 2015, Ozner executives talked with Ayla about how the company might further improve its water systems with IoT technology. They liked what they heard from Ayla, but the executives needed to be sure that Ayla’s Agile IoT Platform provided the security and reliability Ozner required.
Case Study
IoT enabled Fleet Management with MindSphere
In view of growing competition, Gämmerler had a strong need to remain competitive via process optimization, reliability and gentle handling of printed products, even at highest press speeds. In addition, a digitalization initiative also included developing a key differentiation via data-driven services offers.
Case Study
Predictive Maintenance for Industrial Chillers
For global leaders in the industrial chiller manufacturing, reliability of the entire production process is of the utmost importance. Chillers are refrigeration systems that produce ice water to provide cooling for a process or industrial application. One of those leaders sought a way to respond to asset performance issues, even before they occur. The intelligence to guarantee maximum reliability of cooling devices is embedded (pre-alarming). A pre-alarming phase means that the cooling device still works, but symptoms may appear, telling manufacturers that a failure is likely to occur in the near future. Chillers who are not internet connected at that moment, provide little insight in this pre-alarming phase.
Case Study
Premium Appliance Producer Innovates with Internet of Everything
Sub-Zero faced the largest product launch in the company’s history:It wanted to launch 60 new products as scheduled while simultaneously opening a new “greenfield” production facility, yet still adhering to stringent quality requirements and manage issues from new supply-chain partners. A the same time, it wanted to increase staff productivity time and collaboration while reducing travel and costs.
Case Study
Integration of PLC with IoT for Bosch Rexroth
The application arises from the need to monitor and anticipate the problems of one or more machines managed by a PLC. These problems, often resulting from the accumulation over time of small discrepancies, require, when they occur, ex post technical operations maintenance.
Case Study
Airbus Soars with Wearable Technology
Building an Airbus aircraft involves complex manufacturing processes consisting of thousands of moving parts. Speed and accuracy are critical to business and competitive advantage. Improvements in both would have high impact on Airbus’ bottom line. Airbus wanted to help operators reduce the complexity of assembling cabin seats and decrease the time required to complete this task.