Download PDF
HyPerComp Inc. Enhances Simulation Capabilities with ANSYS Meshing Solution
Technology Category
- Infrastructure as a Service (IaaS) - Cloud Computing
- Robots - Parallel Robots
Applicable Industries
- Equipment & Machinery
- National Security & Defense
Applicable Functions
- Product Research & Development
- Quality Assurance
Use Cases
- Mesh Networks
- Visual Quality Detection
Services
- Hardware Design & Engineering Services
- Testing & Certification
The Challenge
HyPerComp Inc., a company that develops high-performance computing technologies for defense, energy, and commercial product design, faced a significant challenge in accurately simulating the various linear and nonlinear processes that govern a physical phenomenon. The company's work involves complex, multidisciplinary physical processes, and a high-quality mesh is a critical necessity for these simulations. The company usually receives geometries in IGES format, which are then imported into their system. However, the existing process was not efficient enough, and the company needed a solution that could provide high-quality meshes suitable for the most demanding higher order solvers.
About The Customer
HyPerComp Inc. is a company based in the United States that specializes in developing user-friendly, high-performance computing technologies. The company combines advances in physics-based numerical algorithms and parallel computing hardware to provide cost-effective simulations of complex, multidisciplinary physical processes. Their work supports various sectors, including defense, energy, and commercial product design. The company's focus is on creating technologies that can accurately simulate the various linear and nonlinear processes that govern a physical phenomenon, which is a critical requirement for their simulations.
The Solution
HyPerComp Inc. turned to ANSYS ICEM CFD tools to generate tetrahedral, hexahedral, and hybrid unstructured grids. These grids are then used by their higher order CEM, CFD, and MHD solvers. The company also used ANSYS ICEM CFD geometry generation tools to create a variety of CAD models for subsequent analysis. Both Tetra and Hexa, components of the ANSYS ICEM CFD tools, produce very high-quality meshes that meet the company's requirements. The ANSYS ICEM CFD domain format is then converted into HyPerComp solvers format and used by domain decomposition tools for subsequent parallel runs. This solution provided the company with a fast and efficient mesh parameter setup, versatile mesh repair capabilities, an intuitive mesh editor GUI design, and robust geometry generation tools.
Operational Impact
Related Case Studies.
Case Study
Smart Water Filtration Systems
Before working with Ayla Networks, Ozner was already using cloud connectivity to identify and solve water-filtration system malfunctions as well as to monitor filter cartridges for replacements.But, in June 2015, Ozner executives talked with Ayla about how the company might further improve its water systems with IoT technology. They liked what they heard from Ayla, but the executives needed to be sure that Ayla’s Agile IoT Platform provided the security and reliability Ozner required.
Case Study
IoT enabled Fleet Management with MindSphere
In view of growing competition, Gämmerler had a strong need to remain competitive via process optimization, reliability and gentle handling of printed products, even at highest press speeds. In addition, a digitalization initiative also included developing a key differentiation via data-driven services offers.
Case Study
Predictive Maintenance for Industrial Chillers
For global leaders in the industrial chiller manufacturing, reliability of the entire production process is of the utmost importance. Chillers are refrigeration systems that produce ice water to provide cooling for a process or industrial application. One of those leaders sought a way to respond to asset performance issues, even before they occur. The intelligence to guarantee maximum reliability of cooling devices is embedded (pre-alarming). A pre-alarming phase means that the cooling device still works, but symptoms may appear, telling manufacturers that a failure is likely to occur in the near future. Chillers who are not internet connected at that moment, provide little insight in this pre-alarming phase.
Case Study
Premium Appliance Producer Innovates with Internet of Everything
Sub-Zero faced the largest product launch in the company’s history:It wanted to launch 60 new products as scheduled while simultaneously opening a new “greenfield” production facility, yet still adhering to stringent quality requirements and manage issues from new supply-chain partners. A the same time, it wanted to increase staff productivity time and collaboration while reducing travel and costs.
Case Study
Integration of PLC with IoT for Bosch Rexroth
The application arises from the need to monitor and anticipate the problems of one or more machines managed by a PLC. These problems, often resulting from the accumulation over time of small discrepancies, require, when they occur, ex post technical operations maintenance.
Case Study
Robot Saves Money and Time for US Custom Molding Company
Injection Technology (Itech) is a custom molder for a variety of clients that require precision plastic parts for such products as electric meter covers, dental appliance cases and spools. With 95 employees operating 23 molding machines in a 30,000 square foot plant, Itech wanted to reduce man hours and increase efficiency.