Download PDF
Innovative Architectural Design: Zaha Hadid Architects Leverages 3D Printing and Topology Optimization
Technology Category
- Analytics & Modeling - Digital Twin / Simulation
Applicable Industries
- Construction & Infrastructure
- Equipment & Machinery
Applicable Functions
- Product Research & Development
Use Cases
- Additive Manufacturing
- Rapid Prototyping
- Virtual Prototyping & Product Testing
Services
- System Integration
The Challenge
In 2016, Zaha Hadid Architects and its Computation and Design research group (Zaha Hadid co|de) sought to explore the potential of 3D printing and topology optimization for their projects. They collaborated with Stratasys, a renowned 3D printing company, to conduct a study for the design and fabrication of a 3D printed chair. The challenge was to optimize and ensure the feasibility of their design. The team aimed to integrate advanced optimization techniques into their workflow, which required a software suite for computer-aided engineering. The goal was to make complex shapes feasible and drive innovation in architectural processes. The design atelier of Zaha Hadid, founded in 1979, is one of the world’s most innovative architecture studios and an early pioneer of innovative design. The Computation and Design research group (co|de) of the company investigates new design and construction methods to solve architectural problems, exploring various simulation and design techniques as well as software.
About The Customer
Zaha Hadid Architects, founded in 1979, is one of the world’s most innovative architecture studios. The firm is known for its pioneering approach to design and its exploration of new design and construction methods to solve architectural problems. The Computation and Design research group (co|de) of the company, consisting of 10 people, investigates various simulation and design techniques as well as software. They have deep knowledge of advanced simulation and design tools. At Zaha Hadid, innovation combines three key aspects: geometry, structure, and fabrication. The firm uses state-of-the-art form-finding tools and technologies and continuously works on integrating these tools and methods into their design language.
The Solution
To address the challenge, Zaha Hadid co|de used Altair HyperWorks, a software suite for computer-aided engineering, and worked with Altair Engineering to integrate advanced optimization techniques into their workflow. They also used Altair HyperMesh™ and Altair OptiStruct™ to integrate topology optimization into their design processes. The primary goal with topology optimization was to eliminate material where it was not required, and as a result, reduce the weight of the structure. The design process followed a two-step optimization process with an iterative workflow: First, a geometrical model was generated in the design tool. Then, the meshing and optimization was set up in a custom workflow plug-in. Subsequently, a topology optimization analysis in Altair OptiStruct was performed. In the next step, the geometry was rationalized and re-meshed to produce a structurally efficient geometry.
Operational Impact
Quantitative Benefit
Related Case Studies.
Case Study
Smart Water Filtration Systems
Before working with Ayla Networks, Ozner was already using cloud connectivity to identify and solve water-filtration system malfunctions as well as to monitor filter cartridges for replacements.But, in June 2015, Ozner executives talked with Ayla about how the company might further improve its water systems with IoT technology. They liked what they heard from Ayla, but the executives needed to be sure that Ayla’s Agile IoT Platform provided the security and reliability Ozner required.
Case Study
IoT enabled Fleet Management with MindSphere
In view of growing competition, Gämmerler had a strong need to remain competitive via process optimization, reliability and gentle handling of printed products, even at highest press speeds. In addition, a digitalization initiative also included developing a key differentiation via data-driven services offers.
Case Study
Predictive Maintenance for Industrial Chillers
For global leaders in the industrial chiller manufacturing, reliability of the entire production process is of the utmost importance. Chillers are refrigeration systems that produce ice water to provide cooling for a process or industrial application. One of those leaders sought a way to respond to asset performance issues, even before they occur. The intelligence to guarantee maximum reliability of cooling devices is embedded (pre-alarming). A pre-alarming phase means that the cooling device still works, but symptoms may appear, telling manufacturers that a failure is likely to occur in the near future. Chillers who are not internet connected at that moment, provide little insight in this pre-alarming phase.
Case Study
Premium Appliance Producer Innovates with Internet of Everything
Sub-Zero faced the largest product launch in the company’s history:It wanted to launch 60 new products as scheduled while simultaneously opening a new “greenfield” production facility, yet still adhering to stringent quality requirements and manage issues from new supply-chain partners. A the same time, it wanted to increase staff productivity time and collaboration while reducing travel and costs.
Case Study
Integration of PLC with IoT for Bosch Rexroth
The application arises from the need to monitor and anticipate the problems of one or more machines managed by a PLC. These problems, often resulting from the accumulation over time of small discrepancies, require, when they occur, ex post technical operations maintenance.
Case Study
Robot Saves Money and Time for US Custom Molding Company
Injection Technology (Itech) is a custom molder for a variety of clients that require precision plastic parts for such products as electric meter covers, dental appliance cases and spools. With 95 employees operating 23 molding machines in a 30,000 square foot plant, Itech wanted to reduce man hours and increase efficiency.