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IoT Systems & InControl Engineering: Integrating Smart Sensors & Industrial IoT

In 2016, Kevin Stoddard, a managing partner, had a problem. InControl’s customers required sensors on several equipment distributed across multiple sites and locations. To accomplish this, InControl needed a cost-effective solution fast. They also needed this solution to be intuitive for the equipment owners, highly secure, and broadly capable of delivering custom analytics to clients around the world.

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  • SUPPLIER
  • IoT Systems
    IoT Systems is an Industrial IoT company focused on integrating the power of cloud connected industrial systems with the latest automation technologies.Our unique cross-disciplinary team of software, electrical, mechanical, and automation engineers understand industrial cyber-physical systems.no matter the stage of your iot effort, our industrial iot solutions can be deployed quickly according to your requirements.As an Amazon Web Services Advanced Technology Partner, IoT Systems builds, deploys, and manages Industrial IoT solutions using only the most secure and scalable web services.
  • TECHNOLOGIES
  • Application Infrastructure & Middleware - Data Visualization
    Cybersecurity & Privacy - Database Security
    Functional Applications - Remote Monitoring & Control Systems
    Infrastructure as a Service (IaaS) - Cloud Computing
    Infrastructure as a Service (IaaS)
    Networks & Connectivity - Gateways
  • INDUSTRIES
  • Equipment & Machinery
  • FUNCTIONS
  • Maintenance
  • USE CASES
  • Machine Condition Monitoring
  • ABOUT CUSTOMER
  • InControl Engineering is an innovative solutions company specializing in the design and integration of smart sensors for manufacturing in numerous industries.
  • CUSTOMER NAME
  • InControl Engineering
  • CONNECTIVITY PROTOCOLS
  • SOLUTION
  • To demonstrate our solutions’ features, IoT Systems created a serverless infrastructure and dashboard to remotely monitor vacuum pumps on-site at semiconductor customer and deliver that valuable data and alerts to equipment owners. Our SenseQ gateway and SenseQ cloud infrastructure were integrated with InControl’s Smart Sensors to securely and reliably transfer data from behind an enterprise firewall to the cloud via Amazon Web Services (see Figure 1). Additionally, SenseQ provides quick, secure device provisioning, and scales easily for new equipment. The solution also includes dynamic thresholds for sensor and alarm types, defined by the SenseQ Engine, to differentiate routine warnings from critical failures. Finally, to meet changing customer needs, we built a configurable dashboard template with visualized equipment data. Equipment owners and operators can use the dashboard from their smartphone, tablet, or PC and receive alarms via in-dashboard notifications, email, or SMS.

  • DATA COLLECTED
  • Asset Status Tracking, Control System Alert, Data Security, Equipment Status, Maintenance Requirements
  • OPERATIONAL IMPACT
  • Impact #1
    [Efficiency Improvement - Maintenance]
    Improved situational awareness of predictive maintenance requirements
    Impact #2
    [Cost Reduction - Overall]
    Lowered costs for all parties
    Impact #3
    [Data Management - Data Transmission]
    Securely and reliably transmit data between equipment, sensors, and owners' devices
  • QUANTITATIVE BENEFIT
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