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Minimizing Downtime through Predictive Asset Monitoring

It is not a matter if a hydraulic hose will fail, but a matter of when. When hydraulic hoses fail on a garbage truck or on heavy machinery, Eaton's customers spend millions of dollars on hydraulic fluid cleanup, fines, remote service and medical costs that result from injuries.

  • Digi
    Digi International is a leading global provider of mission-critical and business-critical Internet of Things (IoT) connectivity products and services. We help our customers create next generation connected products and deploy and manage critical communications infrastructures in demanding environments. Our embedded modules and off-the-shelf routers, gateways and network products are designed for relentless reliability and deliver unquestioned performance and security. Our cloud-based software and professional services help customers put their connected products and assets to work across a broad range of mission-critical industry applications. Founded in 1985, we’ve helped our customers connect over 100 million things, and growing.
  • Equipment & Machinery
  • Quality Assurance
  • Predictive Maintenance
    Predictive maintenance is a technique that uses condition-monitoring sensors and Machine Learning or rules based algorithms to track the performance of equipment during normal operation and detect possible defects before they result in failure. Predictive Maintenance enables the reduction of both schedule-based maintenance and unplanned reactive maintenance by triggering maintenance calls based on the actual status of the equipment. IoT relies on Predictive Maintenance sensors to capture information, make sense of it, and identify any areas that need attention. Some examples of using Predictive Maintenance and Predictive Maintenance sensors include vibration analysis, oil analysis, thermal imaging, and equipment observation. Visit our condition-based maintenance page to learn more about these methods.
  • Eaton is a power management company providing energy-efficient solutions with approximately 102,000 employees and sells products to customers in more than 175 countries.

  • Digi designed a wireless monitoring system to predict hose failure before an issue occurs. By proactively monitoring the health of the hydraulic hoses on widely deployed assets, Eaton was able to extend visibility into their customers’ machine assets. Eaton’s customers can also have real-time access to their machine asset health, uptime, status and alarm thresholds. Software Components - Wireless monitoring system

  • Alarms For Automated Applications, Asset Performance, Asset Status Tracking, Machine Performance, Uptime
  • Emerging (technology has been on the market for > 2 years)
  • Impact #1
    [Efficiency Improvement - Maintenance]
    Real-time status reports enable maintenance personnel to remotely diagnose the status of a device and keep assets running longer.
    Impact #2
    [Efficiency Improvement - Time To Market]
    Downtime tied to breakdowns is minimized due to Digi's solution which accelerate time-to-market .
    Impact #3
    [Data Management - Data Analysis]
    Cloud solutions enable aggregation of 'big data' to enable more robust analysis and lower costs.
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