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Elmodis > Case Studies > Monitoring of Pressure Pumps in Automotive Industry
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Monitoring of Pressure Pumps in Automotive Industry

 Monitoring of Pressure Pumps in Automotive Industry  - IoT ONE Case Study
Technology Category
  • Analytics & Modeling - Big Data Analytics
Applicable Industries
  • Automotive
Applicable Functions
  • Business Operation
Use Cases
  • Machine Condition Monitoring
The Challenge

A large German/American producer of auto parts uses high-pressure pumps to deburr machined parts as a part of its production and quality check process. They decided to monitor these pumps to make sure they work properly and that they can see any indications leading to a potential failure before it affects their process.

About The Customer
A large German/American manufacturer of auto parts.
The Solution

Elmodis' solution provides users of industrial pumps (or any other electric-powered machines) with very accurate data on relevant KPIs for individual pumps, which gives clients a full picture of the performance and state of their pumps involved in the production process. All the data analytics can be seen in real-time through Elmodis' dashboard, which helps the clients to make precise operational decisions.

Data Collected
Alarms For Automated Applications, Energy Consumption Rate, Fault Detection, Pressure, Production Efficiency
Operational Impact
  • [Process Optimization - Real Time Monitoring]
    engineers can set thresholds for selected KPIs and receive real-time notifications when they are exceeded.
  • [Process Optimization - Predictive Maintenance]
    very accurate KPIs can detect potential problems well in advance, giving maintenance team time to react before a failure occurs
  • [Efficiency Improvement - Energy]
    by knowing the correlation between the load and energy consumption of a pump, it is possible to save energy without compromising performance
Quantitative Benefit
  • The client can substantially reduce the risk of downtime and save as much as 40% of electricity costs by operating pumps efficiently.

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