Download PDF
Revolutionizing Automotive Design and Analysis: A Case Study of RAETECH Corporation
Applicable Industries
- Automotive
- Equipment & Machinery
Applicable Functions
- Product Research & Development
Use Cases
- Mesh Networks
- Structural Health Monitoring
The Challenge
RAETECH Corporation, a company specializing in automotive design and analysis with a focus on the Motorsports arena, was involved in projects from the design and analysis phase through prototype and testing of the finished product. Their experience involves almost every type of automotive component and system. Their structural analysis routine generally includes linear, nonlinear and fatigue analyses, and they also utilize Computational Fluid Dynamics (CFD) where appropriate, especially in engine component designs and A to B comparisons. They firmly believe in closely coupling the design and analysis phases, followed by properly validating the real physical parts. However, they faced challenges in bringing data through the CATIA V4 importer or the Solidworks plug-in, and in creating both solid and surface meshes using Tetra.
About The Customer
RAETECH Corporation is a company that specializes in automotive design and analysis, with a particular focus on the Motorsports arena. They are involved in projects from the design and analysis phase through to the prototype and testing of the finished product. Their experience encompasses almost every type of automotive component and system. Their structural analysis routine generally includes linear, nonlinear and fatigue analyses, and they also utilize Computational Fluid Dynamics (CFD) where appropriate, especially in engine component designs and A to B comparisons. They firmly believe in closely coupling the design and analysis phases, followed by properly validating the real physical parts.
The Solution
RAETECH Corporation adopted the ANSYS ICEM CFD solution to overcome their challenges. They used the CATIA V4 importer and the Solidworks plug-in provided by ANSYS to import surfaces, and then built the boundary geometry in ANSYS ICEM CFD. The CATIA V4 reader was found to be the best CATIA V4 translator they had ever seen, and the direct Solidworks plug-in also worked flawlessly. They created both solid and surface meshes using Tetra, which easily created a triangle mesh that was continuous over all touching or near-touching surfaces. The ANSYS ICEM CFD Octree meshing approach forwent cleaning up all but the dirtiest geometry to create a good mesh quickly. Structural meshes were then exported to ANSYS and CFD meshes exported to ANSYS CFX.
Operational Impact
Quantitative Benefit
Related Case Studies.
Case Study
Smart Water Filtration Systems
Before working with Ayla Networks, Ozner was already using cloud connectivity to identify and solve water-filtration system malfunctions as well as to monitor filter cartridges for replacements.But, in June 2015, Ozner executives talked with Ayla about how the company might further improve its water systems with IoT technology. They liked what they heard from Ayla, but the executives needed to be sure that Ayla’s Agile IoT Platform provided the security and reliability Ozner required.
Case Study
IoT enabled Fleet Management with MindSphere
In view of growing competition, Gämmerler had a strong need to remain competitive via process optimization, reliability and gentle handling of printed products, even at highest press speeds. In addition, a digitalization initiative also included developing a key differentiation via data-driven services offers.
Case Study
Predictive Maintenance for Industrial Chillers
For global leaders in the industrial chiller manufacturing, reliability of the entire production process is of the utmost importance. Chillers are refrigeration systems that produce ice water to provide cooling for a process or industrial application. One of those leaders sought a way to respond to asset performance issues, even before they occur. The intelligence to guarantee maximum reliability of cooling devices is embedded (pre-alarming). A pre-alarming phase means that the cooling device still works, but symptoms may appear, telling manufacturers that a failure is likely to occur in the near future. Chillers who are not internet connected at that moment, provide little insight in this pre-alarming phase.
Case Study
Premium Appliance Producer Innovates with Internet of Everything
Sub-Zero faced the largest product launch in the company’s history:It wanted to launch 60 new products as scheduled while simultaneously opening a new “greenfield” production facility, yet still adhering to stringent quality requirements and manage issues from new supply-chain partners. A the same time, it wanted to increase staff productivity time and collaboration while reducing travel and costs.
Case Study
Integration of PLC with IoT for Bosch Rexroth
The application arises from the need to monitor and anticipate the problems of one or more machines managed by a PLC. These problems, often resulting from the accumulation over time of small discrepancies, require, when they occur, ex post technical operations maintenance.
Case Study
Robot Saves Money and Time for US Custom Molding Company
Injection Technology (Itech) is a custom molder for a variety of clients that require precision plastic parts for such products as electric meter covers, dental appliance cases and spools. With 95 employees operating 23 molding machines in a 30,000 square foot plant, Itech wanted to reduce man hours and increase efficiency.
