Download PDF
Simplified Manufacturing and Billing Process
Technology Category
- Functional Applications - Inventory Management Systems
Applicable Industries
- Equipment & Machinery
Applicable Functions
- Warehouse & Inventory Management
Use Cases
- Inventory Management
Services
- System Integration
The Challenge
Unable to deliver the production quantity in the expected time by maintaining the scheduling parameters and level the capacity parameters too.
- The customer should place the sales order in the first plant
- The manufacturing of the products should be done in different plants (i.e. assembly of the product happens in the plant (first) and semi-finished products are produced in another plant (second)
- The demand from the first plant should come to the second plant, and it needs to be produced by them according to the requirement
- After manufacturing the semi-finished product, the products from the second plant stock should be shipped (stock transport order) to the assembly first plant for the assembling process
The Customer
Not disclosed
About The Customer
The client is a Swedish manufacturer of outdoor power products including chainsaws, brush cutters, cultivators, garden tractors, mowers, and sewing machines. Headquartered in Stockholm, the group also produces consumer watering products, cutting equipment, and diamond tools for the construction and stone industries.
The Solution
Cygnet Infotech developed a customized Z report for trial balance with the help of SAP functional and technical consultants
- Computerization and data technology in the digital age elevated MRP into a vital production tool that offered several benefits to the manufacturer
- Inventory management was crucial to realize manufacturing efficiency
- MRP systems worked with data from the production schedule to determine the exact level and cost of inventory required to meet the demand
- MRP systems detected bottlenecks in the production line caused by scarcity or a reduction of material
Operational Impact
Related Case Studies.
Case Study
Smart Water Filtration Systems
Before working with Ayla Networks, Ozner was already using cloud connectivity to identify and solve water-filtration system malfunctions as well as to monitor filter cartridges for replacements.But, in June 2015, Ozner executives talked with Ayla about how the company might further improve its water systems with IoT technology. They liked what they heard from Ayla, but the executives needed to be sure that Ayla’s Agile IoT Platform provided the security and reliability Ozner required.
Case Study
IoT enabled Fleet Management with MindSphere
In view of growing competition, Gämmerler had a strong need to remain competitive via process optimization, reliability and gentle handling of printed products, even at highest press speeds. In addition, a digitalization initiative also included developing a key differentiation via data-driven services offers.
Case Study
Predictive Maintenance for Industrial Chillers
For global leaders in the industrial chiller manufacturing, reliability of the entire production process is of the utmost importance. Chillers are refrigeration systems that produce ice water to provide cooling for a process or industrial application. One of those leaders sought a way to respond to asset performance issues, even before they occur. The intelligence to guarantee maximum reliability of cooling devices is embedded (pre-alarming). A pre-alarming phase means that the cooling device still works, but symptoms may appear, telling manufacturers that a failure is likely to occur in the near future. Chillers who are not internet connected at that moment, provide little insight in this pre-alarming phase.
Case Study
Premium Appliance Producer Innovates with Internet of Everything
Sub-Zero faced the largest product launch in the company’s history:It wanted to launch 60 new products as scheduled while simultaneously opening a new “greenfield” production facility, yet still adhering to stringent quality requirements and manage issues from new supply-chain partners. A the same time, it wanted to increase staff productivity time and collaboration while reducing travel and costs.
Case Study
Integration of PLC with IoT for Bosch Rexroth
The application arises from the need to monitor and anticipate the problems of one or more machines managed by a PLC. These problems, often resulting from the accumulation over time of small discrepancies, require, when they occur, ex post technical operations maintenance.
Case Study
Robot Saves Money and Time for US Custom Molding Company
Injection Technology (Itech) is a custom molder for a variety of clients that require precision plastic parts for such products as electric meter covers, dental appliance cases and spools. With 95 employees operating 23 molding machines in a 30,000 square foot plant, Itech wanted to reduce man hours and increase efficiency.