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Stepping up Production While Keeping Costs Down with Smarter Maintenance

 Stepping up Production While Keeping Costs Down with Smarter Maintenance - IoT ONE Case Study
Technology Category
  • Analytics & Modeling - Predictive Analytics
  • Functional Applications - Enterprise Asset Management Systems (EAM)
Applicable Industries
  • Apparel
Applicable Functions
  • Discrete Manufacturing
Use Cases
  • Asset Health Management (AHM)
The Challenge

To achieve its goal of doubling production capacity while keeping tight control of costs, major shoe manufacturer PT Chang Shin Indonesia set out to unlock greater efficiencies in its operations.

The Customer
PT Chang Shin
About The Customer
Shoe Manufacturer
The Solution

An IBM enterprise asset management solution provides clearer visibility of assets, downtime and costs – enabling a more predictive maintenance strategy and increasing utilization of production line machinery.

Data Collected
Asset Availability, Downtime
Operational Impact
  • [Data Management - Data Visibility]
    Clearer visibility of assets, downtime and costs
  • [Process Optimization - Predictive Maintenance]
    Boost resource utilization and switch to predictive maintenance
  • [Efficiency Improvement - Productivity]
    Expand production capacity at a lower cost
Quantitative Benefit
  • Planned maintenance increased from 40% to 80%

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