Download PDF
Vestas: Leveraging Dataiku for Sustainable Energy Solutions and Cost Reduction
Technology Category
- Analytics & Modeling - Machine Learning
- Platform as a Service (PaaS) - Application Development Platforms
Applicable Industries
- Equipment & Machinery
- Transportation
Applicable Functions
- Logistics & Transportation
- Maintenance
Use Cases
- Building Automation & Control
- Inventory Management
Services
- Data Science Services
- System Integration
The Challenge
Vestas, a global leader in sustainable energy solutions, faced a complex challenge in optimizing their shipment patterns to save costs. The Service Analytics team at Vestas had to consider not only external, customer-facing products, but also internal stakeholders across the Operations, Finance, Supply Chain, and Commercial teams. All of these teams worked together to answer big questions for the company such as how and when to deliver a turbine part from point A to point B. The team recognized that a more robust data operation could help them simplify and improve logistical challenges. They understood that data science-based solutions in predictive asset maintenance, field capacity planning, inventory management, demand and supply forecasting, and price planning would provide critical support to the internal customers of Vestas. However, until that point, the data team ran a traditional business intelligence (BI) based analytics operation, querying BI-dashboards, deriving insights, and building data products in a less automated manner.
About The Customer
Vestas is a global leader in sustainable energy solutions, with 29,000 employees working to design, manufacture, install, develop, and service wind energy and hybrid projects all over the world. With over 160 GW of wind turbines installed in 88 countries, Vestas has already prevented 1.5 billion tons of CO₂ being emitted into the atmosphere. The Service Analytics team at Vestas plays a key role in keeping the company at the forefront of a sustainable future, enabling business decisions and processes with data products and insights across the entire value chain.
The Solution
The Service Analytics team at Vestas decided to upgrade their team’s maturity, with an eye toward building solutions that used machine learning and advanced analytics. As part of this transition, a Center of Excellence (CoE) for advanced analytics was put together with the aim of identifying transitional areas within Service Analytics. This involved building proof of concepts (PoCs) to showcase their machine-learning capabilities, upskilling the team, and identifying tools and a technology ecosystem that would support their journey over the long run. Dataiku served as the cornerstone platform for Service Analytics’ CoE. After conducting an internal study of available data science platforms, the team was drawn to Dataiku for its simplicity, support for citizen data scientists, increased time-to-market, agnostic toolset, and good integration with cloud services. The team onboarded the Dataiku instance and began working on use cases and PoCs that could demonstrate the power of Dataiku and the improved time-to-value it enabled.
Operational Impact
Quantitative Benefit
Related Case Studies.
Case Study
Smart Water Filtration Systems
Before working with Ayla Networks, Ozner was already using cloud connectivity to identify and solve water-filtration system malfunctions as well as to monitor filter cartridges for replacements.But, in June 2015, Ozner executives talked with Ayla about how the company might further improve its water systems with IoT technology. They liked what they heard from Ayla, but the executives needed to be sure that Ayla’s Agile IoT Platform provided the security and reliability Ozner required.
Case Study
IoT enabled Fleet Management with MindSphere
In view of growing competition, Gämmerler had a strong need to remain competitive via process optimization, reliability and gentle handling of printed products, even at highest press speeds. In addition, a digitalization initiative also included developing a key differentiation via data-driven services offers.
Case Study
Predictive Maintenance for Industrial Chillers
For global leaders in the industrial chiller manufacturing, reliability of the entire production process is of the utmost importance. Chillers are refrigeration systems that produce ice water to provide cooling for a process or industrial application. One of those leaders sought a way to respond to asset performance issues, even before they occur. The intelligence to guarantee maximum reliability of cooling devices is embedded (pre-alarming). A pre-alarming phase means that the cooling device still works, but symptoms may appear, telling manufacturers that a failure is likely to occur in the near future. Chillers who are not internet connected at that moment, provide little insight in this pre-alarming phase.
Case Study
Premium Appliance Producer Innovates with Internet of Everything
Sub-Zero faced the largest product launch in the company’s history:It wanted to launch 60 new products as scheduled while simultaneously opening a new “greenfield” production facility, yet still adhering to stringent quality requirements and manage issues from new supply-chain partners. A the same time, it wanted to increase staff productivity time and collaboration while reducing travel and costs.
Case Study
Integration of PLC with IoT for Bosch Rexroth
The application arises from the need to monitor and anticipate the problems of one or more machines managed by a PLC. These problems, often resulting from the accumulation over time of small discrepancies, require, when they occur, ex post technical operations maintenance.
Case Study
Robot Saves Money and Time for US Custom Molding Company
Injection Technology (Itech) is a custom molder for a variety of clients that require precision plastic parts for such products as electric meter covers, dental appliance cases and spools. With 95 employees operating 23 molding machines in a 30,000 square foot plant, Itech wanted to reduce man hours and increase efficiency.