Download PDF

Factory Operations Visibility & Intelligence

Visualizing factory operations data is a challenge for many manufacturers today. One of the IIoT initiatives some manufacturers are pursuing today is providing real-time visibility in factory operations and the health of machines. The goal is to improve manufacturing efficiency. The challenge is in combining and correlating diverse data sources that greatly vary in nature, origin, and life cycle. Factory Operations Visibility and Intelligence (FOVI) is designed to collect sensor data generated on the factory floor, production-equipment logs, production plans and statistics, operator information, and to integrate all this and other related information in the cloud. In this way, it can be used to bring visibility to production facilities, analyze and predict outcomes, and support better decisions for improvements.

more...
  • INDUSTRIES
  • Automotive
    Heavy Vehicle
  • FUNCTIONS
  • Discrete Manufacturing
  • CASE STUDIES
  • IoT for Food Processing Machine Monitoring
    The market where the Minerva Omega Group operates is almost mature and subjected to competitive pressures almost mature and subjected to competitive pressures from Asian low-cost manufacturers. Typically if competitors offer prices, the average customer tends to buy products that cost less, even though they have higher maintenance costs and TCO.
    Impinj: Asset Tracking
    Each day, PAK picked up soiled linen which had been hand counted by its customers. On the following day, they were expected to return the exact same amount of linens. However, manual counts conducted by PAK’s customers were always inaccurate (a problem inherent to soiled counting) and not being able to return exact amounts was very problematic. PAK sought an RFID-enabled textile-tracking system to enable total linen monitoring throughout the whole linen cycle, while increasing facility and operation efficiency, preventing loss and ensuring customers receive the correct textiles. PAK chose to work with USTEK RFID Solutions, a sister company that designs and manufactures integrated RFID terminals for industrial laundry markets worldwide. It was challenging to find RFID products that operated well in the PAK facility, as the environment was damp and full of metal trolleys. After testing many different readers, chips and antennas in the facility, USTEK and PAK chose to use Impinj products due to their superior performance.
    S+P Samson: Tray Identification at the Kennametal Drill Plant
    Kennametal's high quality drill bits along with their associated aluminium trays where they are arranged go through a thorough cleaning process involving ultrasound, damp and vacuum cleaning processes after machining is performed. Before entering this washing facility, the order documents and the tray are separated and then re-allocated after cleaning. A work step that involves a risk as analyses have shown that, on occasion, trays and order documents were allocated incorrectly after cleaning. Drills went through coating processes that were supposed to be used for a different order. Hence, there was a need to eliminate mix-ups altogether.
  • MARKET SIZE
  • The industrial control and factory automation market are expected to reach USD 269.5 billion by 2024 from USD 160.0 billion in 2018, at a CAGR of 9.08%.

    Source: markets and markets

  • BUSINESS VIEWPOINT
  • STAKEHOLDER VIEWPOINT
  • TECHNOLOGY VIEWPOINT
  • DATA VIEWPOINT
  • DEPLOYMENT CHALLENGES
© 2021 IoT ONE