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A FOG Vision Control Solution for an LED Module Production Line
技术
- 分析与建模 - 计算机视觉软件
- 处理器与边缘智能 - 嵌入式和边缘计算机
- 传感器 - 相机/视频系统
适用行业
- 电子产品
适用功能
- 产品研发
用例
- 计算机视觉
挑战
这家 LED 模块键合机制造商正在开发大型视觉机器，该机器在一台机器中包含 17 台工业 PC (IPC)。他们一直在测试多个 IPC 品牌，以确定可以提高机器稳定性的理想品牌。鉴于每台机器中的 IPC 数量，拥有紧凑型 IPC 是他们项目的主要优先事项。
客户
未公开
解决方案
大多数使用 LCD 面板的移动设备、平板电脑和家用电器现在都设计为使用 LED 屏幕。顺应这一趋势，全球最著名的手机制造商生产的新一代手机和平板电脑都采用了韩国LED面板制造商生产的LED面板。为了适应制造过程中通常执行的大量任务，客户需要开发大型 FOG 视觉机器，在一台机器中配备 17 个 IPC。为此，有几个关键的考虑因素。
首先，这些机器需要配备高端 CPU 和四个 PCIe x4 插槽的高性能 IPC，以支持多达 12 个以太网摄像机。其次，由于每台机器中有 17 个 IPC，因此尽可能缩小尺寸以最大限度地增加可容纳在有限空间内的机器数量至关重要。第三，为了满足 LED 制造商的最后期限，我们的客户必须能够快速过渡到量产；因此，他们更喜欢使用已经过其研发和质量控制团队充分验证的 IPC。最后，由于显示器公司决定为这个项目在越南扩建LED生产线，我们的客户也不得不在越南建立工厂，以缩短交货时间，降低成本。因此，获得本地技术和 RMA 服务至关重要。
特别重要的是，系统必须设计为支持内部软件，以对获取的图像进行可视化分析。IPC 配置是安装在 IPC-7130 机箱中的 ASMB-785 主板，并配备 Xeon® E3 CPU。每台 IPC 最多有 3 个 PCIE-1674E PCIe 卡，提供 PoE 连接多达 12 个摄像头，用于对准监控和工件检测。该设计方面进一步促进了系统的紧凑设计。
收集的数据
Delivery Time, Logistics Cost, Machine Performance, Process Procedure, Production Efficiency
运营影响
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