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Boosting Efficiency with IoT: Acatec's Journey with MERLIN
![Boosting Efficiency with IoT: Acatec's Journey with MERLIN - IoT ONE Case Study Boosting Efficiency with IoT: Acatec's Journey with MERLIN - IoT ONE Case Study](/files/casestudy/MERLIN-Increases-OEE-11--In-Just-Three-Months.png)
技术
- 应用基础设施与中间件 - 中间件、SDK 和库
- 功能应用 - 制造执行系统 (MES)
适用行业
- 航天
- 设备与机械
适用功能
- 人力资源
- 质量保证
用例
- 添加剂制造
- 制造过程模拟
服务
- 系统集成
挑战
Acatec 通过采用新技术努力降低成本并超越客户期望,选择彻底改革从原材料采购到产品最终交付的整个流程。
技术情况
为了提高整个运营的生产力,Acatec 决定实施省时、资源轻的系统。这些系统旨在协助提前规划工作、衡量能力和管理苛刻的交付时间表。该倡议包括实施仓库管理系统和计算机控制生产。
客户
Acatec SL
关于客户
Acatec SL 总部位于西班牙,是精密航空部件的领先制造商。公司创新的生产工艺使其成为欧洲航空制造业的先锋。
作为一家注重质量的企业,Acatec 是 Airbus、EADS Casa 和 Composite International SA 等知名航空航天公司的高需求、低成本供应商。
解决方案
Acatec 的精益团队完全理解以指标形式呈现的一致、可靠数据的价值,例如 OEE(整体设备效率)。该团队评估说,Acatec 需要一家技术供应商来提供交钥匙系统和设备安装以及数据解释,因此在持续改进方面采用相对简单。
从开始到结束,Acatec 在选择后的 90 天内迅速参与并部署了 MERLIN 系统。精益团队评估了 MERLIN 实时数据的价值并将其应用于:
- 集成的 ERP 连接提供对作业优先级至关重要的日程安排的自动加载
- 能够加载工作订单、操作员列表、产品标准、简化工作验证
- 开始创建价值流流程以提高效率
- 通过工厂及时移动库存可防止机器缺乏材料
- 对所有员工的一般意识、反应和效率的生产指标的可见性
- 带有文本和电子邮件警报的高级报告,用于密钥管理
运营影响
数量效益
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