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Asset Management and Predictive Maintenance
技术
- 平台即服务 (PaaS) - 数据管理平台
适用行业
- 设备与机械
适用功能
- 离散制造
用例
- 预测性维护
挑战
客户以卓越的工程设计和以客户为中心的理念而自豪,让客户的思想放心,不用担心机器故障。他们可以轻松地为客户提供出色的维护服务,但有些流程可以自动化,从而为客户提供更少的停机时间和更有效的维护计划。
客户
未公开
关于客户
该客户是北美领先的商用锅炉制造商之一。
解决方案
客户采用 Loop 平台对其旧式锅炉进行安全的实时数据收集。收集数据后,Loop 使客户能够对数据执行复杂的分析,并利用其预测模型来检测机器故障。基于此分析,使用循环触发器在数据周围放置阈值。一旦数据超出指示失败的这些阈值,就会在他们的 Salesforce.com 中为他们的客户支持团队生成一个案例线索,以便他们可以得到通知。特点: - 托管循环物联网平台 - 为其客户提供全白标签 - 对其机器进行远程实时监控 - 定制的状态监控、故障检测、预测性维护和警报 - 工业机器的远程配置 - 定制的设备管理、操作和技术仪表板 - 与 Heroku 和 Salesforce.com CRM 等企业系统集成。
收集的数据
Downtime, Fault Detection, Machine Performance, Machine Utilization Rate, Maintenance Requirements
运营影响
相关案例.
Case Study
Smart Water Filtration Systems
Before working with Ayla Networks, Ozner was already using cloud connectivity to identify and solve water-filtration system malfunctions as well as to monitor filter cartridges for replacements.But, in June 2015, Ozner executives talked with Ayla about how the company might further improve its water systems with IoT technology. They liked what they heard from Ayla, but the executives needed to be sure that Ayla’s Agile IoT Platform provided the security and reliability Ozner required.
Case Study
IoT enabled Fleet Management with MindSphere
In view of growing competition, Gämmerler had a strong need to remain competitive via process optimization, reliability and gentle handling of printed products, even at highest press speeds. In addition, a digitalization initiative also included developing a key differentiation via data-driven services offers.
Case Study
Predictive Maintenance for Industrial Chillers
For global leaders in the industrial chiller manufacturing, reliability of the entire production process is of the utmost importance. Chillers are refrigeration systems that produce ice water to provide cooling for a process or industrial application. One of those leaders sought a way to respond to asset performance issues, even before they occur. The intelligence to guarantee maximum reliability of cooling devices is embedded (pre-alarming). A pre-alarming phase means that the cooling device still works, but symptoms may appear, telling manufacturers that a failure is likely to occur in the near future. Chillers who are not internet connected at that moment, provide little insight in this pre-alarming phase.
Case Study
Premium Appliance Producer Innovates with Internet of Everything
Sub-Zero faced the largest product launch in the company’s history:It wanted to launch 60 new products as scheduled while simultaneously opening a new “greenfield” production facility, yet still adhering to stringent quality requirements and manage issues from new supply-chain partners. A the same time, it wanted to increase staff productivity time and collaboration while reducing travel and costs.
Case Study
Integration of PLC with IoT for Bosch Rexroth
The application arises from the need to monitor and anticipate the problems of one or more machines managed by a PLC. These problems, often resulting from the accumulation over time of small discrepancies, require, when they occur, ex post technical operations maintenance.
Case Study
Robot Saves Money and Time for US Custom Molding Company
Injection Technology (Itech) is a custom molder for a variety of clients that require precision plastic parts for such products as electric meter covers, dental appliance cases and spools. With 95 employees operating 23 molding machines in a 30,000 square foot plant, Itech wanted to reduce man hours and increase efficiency.