下载PDF
Bekaert's Journey to Manufacturing Digitalization with TCS
技术
- 功能应用 - 制造执行系统 (MES)
- 平台即服务 (PaaS) - 应用开发平台
适用行业
- 电网
- 设备与机械
适用功能
- 维护
- 质量保证
用例
- 添加剂制造
- 库存管理
服务
- 系统集成
- 测试与认证
挑战
贝卡尔特希望对其数据平台进行现代化改造，以获得及时准确的见解。
除了一周的数据之外，无法追踪家谱，而且缺乏对工厂运营的诊断分析，这阻碍了贝卡尔特的决策。基准操作缺乏自动化和工厂管理的广泛报告给客户带来了挑战。
为了提高多个重点领域的效率和有效性，贝卡尔特需要一个能够管理大量数据并生成可操作见解的现代数据平台。小时的需要是基于洞察力提高质量、整体设备效率 (OEE) 和工厂生产力。
客户
内华达州贝卡尔特公司
关于客户
NV Bekaert SA是一家全球性公司，总部位于比利时，在全球拥有 28,000 名员工。其主要业务是钢丝改造和涂层。贝卡尔特在 45 个国家/地区开展业务，2019 年的总销售额为 51 亿欧元。
解决方案
钢丝专业通过现代化数据平台使制造业务数字化
TCS 使用以设计思维为主导的方法，为 Bekaert 实施了企业范围的数据湖和数据仓库平台。为了实施该解决方案，该团队利用了 Microsoft Azure 平台即服务、Python 和 Power BI，并注入了来自全球八家制造执行系统 (MES) 工厂的准确数据。
该团队还创建了通用数据摄取解决方案或关系数据库管理系统 (RDBMS) 的简单配置。 TCS 在五个不同的 sprint 中部署了整个解决方案，提供了大约 60 个用户故事，这些故事被整合到 Power BI 仪表板中以供最终用户使用。
部署还涉及实施业务目标，包括构思和头脑风暴以确定关键绩效指标 (KPI) 以及业务和 IT 之间的协作以进行可行性分析。所有这些措施都帮助客户推动了对材料流、利用率和质量参数的近乎实时的洞察。
运营影响
数量效益
相关案例.
Case Study
Smart Water Filtration Systems
Before working with Ayla Networks, Ozner was already using cloud connectivity to identify and solve water-filtration system malfunctions as well as to monitor filter cartridges for replacements.But, in June 2015, Ozner executives talked with Ayla about how the company might further improve its water systems with IoT technology. They liked what they heard from Ayla, but the executives needed to be sure that Ayla’s Agile IoT Platform provided the security and reliability Ozner required.
Case Study
IoT enabled Fleet Management with MindSphere
In view of growing competition, Gämmerler had a strong need to remain competitive via process optimization, reliability and gentle handling of printed products, even at highest press speeds. In addition, a digitalization initiative also included developing a key differentiation via data-driven services offers.
Case Study
Predictive Maintenance for Industrial Chillers
For global leaders in the industrial chiller manufacturing, reliability of the entire production process is of the utmost importance. Chillers are refrigeration systems that produce ice water to provide cooling for a process or industrial application. One of those leaders sought a way to respond to asset performance issues, even before they occur. The intelligence to guarantee maximum reliability of cooling devices is embedded (pre-alarming). A pre-alarming phase means that the cooling device still works, but symptoms may appear, telling manufacturers that a failure is likely to occur in the near future. Chillers who are not internet connected at that moment, provide little insight in this pre-alarming phase.
Case Study
Premium Appliance Producer Innovates with Internet of Everything
Sub-Zero faced the largest product launch in the company’s history:It wanted to launch 60 new products as scheduled while simultaneously opening a new “greenfield” production facility, yet still adhering to stringent quality requirements and manage issues from new supply-chain partners. A the same time, it wanted to increase staff productivity time and collaboration while reducing travel and costs.
Case Study
Integration of PLC with IoT for Bosch Rexroth
The application arises from the need to monitor and anticipate the problems of one or more machines managed by a PLC. These problems, often resulting from the accumulation over time of small discrepancies, require, when they occur, ex post technical operations maintenance.
Case Study
Robot Saves Money and Time for US Custom Molding Company
Injection Technology (Itech) is a custom molder for a variety of clients that require precision plastic parts for such products as electric meter covers, dental appliance cases and spools. With 95 employees operating 23 molding machines in a 30,000 square foot plant, Itech wanted to reduce man hours and increase efficiency.
