下载PDF
Condition monitoring for industrial motors
技术
- 平台即服务 (PaaS) - 应用开发平台
适用行业
- 农业
- 设备与机械
- 公用事业
适用功能
- 离散制造
- 设施管理
- 现场服务
- 维护
- 流程制造
用例
- 高级计量架构 (AMI)
- 资产健康管理 (AHM)
- 资产生命周期管理
- 机器状态监测
服务
- 云规划/设计/实施服务
- 软件设计与工程服务
- 系统集成
挑战
- 通过安装在涡轮机、泵等工业设备的各种组件上的传感器实时捕获振动和其他环境数据
- 生成见解以帮助预测停机时间,从而使客户能够保持系统健康和设备效率。
- 处理大量、高频数据以监控、分析和警告机器状况。
关于客户
客户是一家印度汽车公司,在定制电动机和驱动器的制造和设计方面拥有专业知识。他们专注于工业自动化、节能和泵送,关注电磁移动技术创新。客户为基于壁内技术的更智能、可靠和无排放的智能移动奠定了基础。客户提供 2 轮车、3 轮车、4 轮车、公共汽车和越野车的动力总成解决方案,旨在满足最高效率和功率密度。
解决方案
- 自动数据收集:能够自动从多个传感器和设备收集数据,并确保数据准确和一致。
- 仪表板:仪表板和报告可提供对设备运行状况和性能的实时洞察。基于云的架构——基于云的架构提供了按需扩展或缩减的灵活性。
- 高级分析:将机器学习等高级分析技术应用于振动数据的能力可以更深入地了解设备性能和健康状况。
收集的数据
Asset Condition, Asset Performance, Asset Status Tracking, Device Diagnostic Status, Motor Metrics
相关案例.
Case Study
Smart Water Filtration Systems
Before working with Ayla Networks, Ozner was already using cloud connectivity to identify and solve water-filtration system malfunctions as well as to monitor filter cartridges for replacements.But, in June 2015, Ozner executives talked with Ayla about how the company might further improve its water systems with IoT technology. They liked what they heard from Ayla, but the executives needed to be sure that Ayla’s Agile IoT Platform provided the security and reliability Ozner required.
Case Study
IoT enabled Fleet Management with MindSphere
In view of growing competition, Gämmerler had a strong need to remain competitive via process optimization, reliability and gentle handling of printed products, even at highest press speeds. In addition, a digitalization initiative also included developing a key differentiation via data-driven services offers.
Case Study
Intelligent Farming with ThingWorx Analytics
Z Farms was facing three challenges: costly irrigation systems with water as a limited resource, narrow optimal ranges of soil moisture for growth with difficult maintenance and farm operators could not simply turn on irrigation systems like a faucet.
Case Study
IoT Solutions for Smart City | Internet of Things Case Study
There were several challenges faced: It is challenging to build an appliance that can withstand a wide range of voltage fluctuations from as low at 90v to as high as 320v. Since the device would be installed in remote locations, its resilience was of paramount importance. The device would have to deal with poor network coverage and have the ability to store and re-transmit data if networks were not available, which is often the case in rural India. The device could store up to 30 days of data.
Case Study
Predictive Maintenance for Industrial Chillers
For global leaders in the industrial chiller manufacturing, reliability of the entire production process is of the utmost importance. Chillers are refrigeration systems that produce ice water to provide cooling for a process or industrial application. One of those leaders sought a way to respond to asset performance issues, even before they occur. The intelligence to guarantee maximum reliability of cooling devices is embedded (pre-alarming). A pre-alarming phase means that the cooling device still works, but symptoms may appear, telling manufacturers that a failure is likely to occur in the near future. Chillers who are not internet connected at that moment, provide little insight in this pre-alarming phase.
Case Study
Automation of the Oguz-Gabala-Baku water pipeline, Azerbaijan
The Oguz-Gabala-Baku water pipeline project dates back to plans from the 1970’s. Baku’s growth was historically driven by the booming oil industry and required the import of drinking water from outside of the city. Before the construction of the pipeline, some 60 percent of the city’s households received water for only a few hours daily. After completion of the project, 75 percent of the two million Baku residents are now served around the clock with potable water, based on World Health Organization (WHO) standards. The 262-kilometer pipeline requires no pumping station, but uses the altitude differences between the Caucasian mountains and the capital to supply 432,000 m³/d to the Ceyranbatan water reservoir. To the people of Baku, the pipeline is “the most important project not only in 2010, but of the last 20 years.”