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Digitalising QC records
技术
- 分析与建模 - 过程分析
- 分析与建模 - 实时分析
适用行业
- 水泥
- 化学品
- 设备与机械
适用功能
- 流程制造
- 质量保证
用例
- 制造过程模拟
- 质量预测分析
服务
- 数据科学服务
- 硬件设计与工程服务
- 软件设计与工程服务
- 系统集成
挑战
具有每月 6,000 至 12,000 立方米季节性需求的预拌混凝土搅拌站。
每辆卡车的批次周期记录以纸质形式存储。每月 1000 至 2000 辆卡车装载，产生约 2000 至 6000 条纸质记录。
化学批次混合中的 QC 异常检测是手动且耗时的。
关于客户
预拌混凝土搅拌站
解决方案
Dataranya 安装了一个非侵入式系统来实时和远程跟踪 24x7 的批处理。
除了数字化 QC 日志外，还部署了模式识别算法来捕获周期时间、批量、卡车数量和日常生产。
收集的数据
Material Volume, Operation Performance, Process Parameters
运营影响
相关案例.
Case Study
Smart Water Filtration Systems
Before working with Ayla Networks, Ozner was already using cloud connectivity to identify and solve water-filtration system malfunctions as well as to monitor filter cartridges for replacements.But, in June 2015, Ozner executives talked with Ayla about how the company might further improve its water systems with IoT technology. They liked what they heard from Ayla, but the executives needed to be sure that Ayla’s Agile IoT Platform provided the security and reliability Ozner required.
Case Study
IoT enabled Fleet Management with MindSphere
In view of growing competition, Gämmerler had a strong need to remain competitive via process optimization, reliability and gentle handling of printed products, even at highest press speeds. In addition, a digitalization initiative also included developing a key differentiation via data-driven services offers.
Case Study
Predictive Maintenance for Industrial Chillers
For global leaders in the industrial chiller manufacturing, reliability of the entire production process is of the utmost importance. Chillers are refrigeration systems that produce ice water to provide cooling for a process or industrial application. One of those leaders sought a way to respond to asset performance issues, even before they occur. The intelligence to guarantee maximum reliability of cooling devices is embedded (pre-alarming). A pre-alarming phase means that the cooling device still works, but symptoms may appear, telling manufacturers that a failure is likely to occur in the near future. Chillers who are not internet connected at that moment, provide little insight in this pre-alarming phase.
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Premium Appliance Producer Innovates with Internet of Everything
Sub-Zero faced the largest product launch in the company’s history:It wanted to launch 60 new products as scheduled while simultaneously opening a new “greenfield” production facility, yet still adhering to stringent quality requirements and manage issues from new supply-chain partners. A the same time, it wanted to increase staff productivity time and collaboration while reducing travel and costs.
Case Study
System 800xA at Indian Cement Plants
Chettinad Cement recognized that further efficiencies could be achieved in its cement manufacturing process. It looked to investing in comprehensive operational and control technologies to manage and derive productivity and energy efficiency gains from the assets on Line 2, their second plant in India.
Case Study
Integration of PLC with IoT for Bosch Rexroth
The application arises from the need to monitor and anticipate the problems of one or more machines managed by a PLC. These problems, often resulting from the accumulation over time of small discrepancies, require, when they occur, ex post technical operations maintenance.
