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FOUP Nitrogen Filling Machine Monitoring Management Application
技术
- 基础设施即服务 (IaaS) - 云中间件与微服务
适用行业
- 设备与机械
适用功能
- 离散制造
用例
- 施工现场监控
服务
- 云规划/设计/实施服务
挑战
|背景
该客户专门从事半导体晶圆制造的超洁净气体填充系统技术的开发。他们需要监控系统来控制 FOUP 机器的氮气压力水平。他们目前的系统配置设置复杂，因为它需要IP设置来连接FOUP串行服务器设备，这需要额外的人员来持续监控系统。他们正在寻求新的系统设计，以帮助提高整体制造设施的效率，并追求更高的产品质量控制。
|我们面临的挑战
- 多连接的IP配置和管理
- 部署和维护成本高
- 系统完全停机进行维护将影响产量
解决方案
|快速部署——远程监控解决方案
使用我们的SUNIX DevicePort串口扩展盒，简单的驱动安装后，DevicePort自动配对并在15秒内完成“Plug-N-Play”安装。它消除了复杂的IP配置设置和管理；与市场上其他产品有很大的不同，并解决了高维护成本问题。此外，来自机器的状态数据将通过标准以太网传输到远程计算机进行监控。它可以消除现场人员监测气体压力水平的需要。我们的 DevicePort 解决方案有助于提高整体制造效率，实现项目的快速实施和部署后的轻松远程监控。
相关案例.
Case Study
Smart Water Filtration Systems
Before working with Ayla Networks, Ozner was already using cloud connectivity to identify and solve water-filtration system malfunctions as well as to monitor filter cartridges for replacements.But, in June 2015, Ozner executives talked with Ayla about how the company might further improve its water systems with IoT technology. They liked what they heard from Ayla, but the executives needed to be sure that Ayla’s Agile IoT Platform provided the security and reliability Ozner required.
Case Study
IoT enabled Fleet Management with MindSphere
In view of growing competition, Gämmerler had a strong need to remain competitive via process optimization, reliability and gentle handling of printed products, even at highest press speeds. In addition, a digitalization initiative also included developing a key differentiation via data-driven services offers.
Case Study
Predictive Maintenance for Industrial Chillers
For global leaders in the industrial chiller manufacturing, reliability of the entire production process is of the utmost importance. Chillers are refrigeration systems that produce ice water to provide cooling for a process or industrial application. One of those leaders sought a way to respond to asset performance issues, even before they occur. The intelligence to guarantee maximum reliability of cooling devices is embedded (pre-alarming). A pre-alarming phase means that the cooling device still works, but symptoms may appear, telling manufacturers that a failure is likely to occur in the near future. Chillers who are not internet connected at that moment, provide little insight in this pre-alarming phase.
Case Study
Premium Appliance Producer Innovates with Internet of Everything
Sub-Zero faced the largest product launch in the company’s history:It wanted to launch 60 new products as scheduled while simultaneously opening a new “greenfield” production facility, yet still adhering to stringent quality requirements and manage issues from new supply-chain partners. A the same time, it wanted to increase staff productivity time and collaboration while reducing travel and costs.
Case Study
Integration of PLC with IoT for Bosch Rexroth
The application arises from the need to monitor and anticipate the problems of one or more machines managed by a PLC. These problems, often resulting from the accumulation over time of small discrepancies, require, when they occur, ex post technical operations maintenance.
Case Study
Robot Saves Money and Time for US Custom Molding Company
Injection Technology (Itech) is a custom molder for a variety of clients that require precision plastic parts for such products as electric meter covers, dental appliance cases and spools. With 95 employees operating 23 molding machines in a 30,000 square foot plant, Itech wanted to reduce man hours and increase efficiency.
