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实例探究 > GlaxoSmithKline Speeds Up Batch Release Time: A Study in Digital Transformation

GlaxoSmithKline Speeds Up Batch Release Time: A Study in Digital Transformation

技术
  • 平台即服务 (PaaS) - 数据管理平台
  • 平台即服务 (PaaS) - 设备管理平台
适用行业
  • 药品
适用功能
  • 离散制造
  • 质量保证
用例
  • 自动化制造系统
  • 预测性维护
服务
  • 软件设计与工程服务
  • 系统集成
挑战
GlaxoSmithKline (GSK), a global healthcare company, was facing challenges with its batch production record and associated workflows. The company was dealing with a massive volume of business, with multiple packaging lines handling upwards of 10,000 batches per year, each batch record including over 1,000 manual entries. This resulted in over 10 million manual record entries per year. The preparation and review time for each batch was 10 days. GSK wanted to review the structure of its batch production record and associated workflows as part of a continuous improvement process. The goal was to reduce batch review time, which would result in faster batch cycle time, higher throughput at the production facility, and faster cash-to-cash cycle time.
关于客户
GlaxoSmithKline (GSK) is a science-led global healthcare company that researches and develops a broad range of innovative medicines and brands. The company has manufacturing facilities in over 70 sites worldwide, with the goal of consistently delivering outstanding quality, service, and value to patients and consumers with zero defects. The sheer volume of GSK’s business is enormous. Multiple packaging lines handle upwards of 10,000 batches per year, with each batch record including over 1,000 manual entries – over 10 million manual record entries per year. The elapsed time for preparation and review for each batch is 10 days.
解决方案
GSK adopted Aspen MES solutions to reduce manual effort and speed up batch release time. AspenTech was selected for this process due to integration with other solutions, such as Aspen InfoPlus.21 and GSK’s existing plant automation software (DCS). The pilot project was a resounding success, reducing order preparation time by 95% and record review time by over 50%. Aspen Production Execution Manager creates and maintains electronic records automatically as the batch moves through the production process, reducing manual effort while keeping the SOP visible. In addition, a thorough review of the audit process revealed that GSK could significantly reduce the amount of information required to support a batch. The cycle time for order preparation has now been reduced by 95% and record review reduced by 50%, enabling operators to execute much faster than before.
运营影响
  • Improved equipment usage and throughput
  • Reduced cycle time for record review and release
  • Automated manual records, documentation and log book entries
数量效益
  • Order preparation time reduced by 95%
  • Record review time reduced by over 50%

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