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IIoT Analytics Revolutionizing the Automotive Painting Industry: A Case Study on Dürr
技术
- 传感器 - 空气污染传感器
- 传感器 - 环境传感器
适用行业
- 汽车
- 设备与机械
适用功能
- 维护
用例
- 自动化制造系统
- 预测性维护
服务
- 系统集成
挑战
杜尔是一家领先的机械和设备工程公司，在运营中面临着多项挑战。该公司面临着满足客户对生产数据安全监控和自助预测维护功能的需求的压力。还需要避免由材料或设备磨损引起的涂装故障。杜尔还努力应对日益增长的 ESG 要求，以减少能源使用和排放。该公司正处于从传统制造向数字化业务转型的过程中，这也带来了一系列挑战。
关于客户
杜尔是世界领先的机械和设备工程公司之一。其交钥匙涂装车间、总装系统以及机器和机器人技术利用数字化和工业 4.0 概念为整个汽车行业的制造提供动力。杜尔每年创造超过 35 亿欧元的收入，全球各大汽车制造商都在使用其喷漆车间，并实现了巨大的能源消耗节约。自 Paul Dürr 于 1895 年在德国开设第一家金属车间以来，该公司一直是机械工程领域的领导者。
解决方案
Dürr 采用 Cumulocity 物联网平台来应对挑战。公司对64台机器人实施了实时监控，加速了客户增长和机器人采购计划。杜尔还与运营工程师共同开发了自助分析工具，帮助从创新的数字服务中创造新的收入来源。该系统由位于每个机器人喷漆站旁边的工业 PC 组成，该 PC 具有 IIoT 边缘安装，可以控制所有喷漆过程、监控缺陷并提醒操作员定制触发器。使用自助预测维护和异常检测，现在仅在需要时才清洁空气喷嘴以防止污染。由于新系统可以立即检测到此类故障，因此不会再发生因成型空气喷嘴受污染而导致的油漆缺陷。
运营影响
数量效益
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