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实例探究 > Improving Injection-Mold Tooling Development with SOLIDWORKS Simulation Premium

Improving Injection-Mold Tooling Development with SOLIDWORKS Simulation Premium

技术
  • 分析与建模 - 预测分析
  • 应用基础设施与中间件 - 数据可视化
  • 功能应用 - 产品生命周期管理系统 (PLM)
适用行业
  • 塑料
适用功能
  • 产品研发
  • 质量保证
用例
  • 自动化制造系统
  • 预测性维护
  • 过程控制与优化
服务
  • 软件设计与工程服务
  • 系统集成
挑战
Robert Elwell established PROCAD TECHNOLOGIES to leverage his experience in plastics engineering and injection-mold tooling development to help clients resolve mold-tooling issues, accelerate tooling cycles, and streamline production processes. The company needed a robust 3D design and analysis solution to quickly identify tooling issues and optimize molds for production. Elwell had tried various 3D design and analysis solutions over his career but preferred SOLIDWORKS software for its intuitiveness and value for the price. The challenge was to find a solution that could provide the necessary tools to help clients overcome injection-mold challenges and shorten production cycle times.
关于客户
PROCAD TECHNOLOGIES, founded by Robert Elwell, is a full-service electromechanical product design, tooling engineering, and process optimization consultancy. The company specializes in product and mold design, tooling engineering and process optimization, and materials analysis and recycling technologies. With 30 years of experience in plastics engineering and injection-mold tooling development, Elwell brings a wealth of knowledge to identifying and rectifying mold development and production problems. PROCAD TECHNOLOGIES provides a comprehensive range of design, engineering, and product development services, taking product development all the way through manufacturing and helping optimize tooling design and production processes.
解决方案
PROCAD TECHNOLOGIES standardized on SOLIDWORKS Premium design and SOLIDWORKS Simulation Premium analysis software to optimize injection-molded tooling. The software provides a fast, easy-to-use solution for mold development and analysis, including core and cavity, wall thickness, and draft analysis. The nonlinear FEA simulation capabilities in SOLIDWORKS Simulation Premium allow for the identification and resolution of mold production issues. By bringing 3D visualization and nonlinear analysis to tooling development, PROCAD TECHNOLOGIES can pinpoint issues such as mold bending due to high pressures and recommend improvements to shorten cycle times. The software helps in identifying and fixing potential problems, improving performance, and shortening cycle times by 10 to 50 percent.
运营影响
  • Achieved cycle time improvements of 10 to 50 percent.
  • Solved mold flashing, warping, and breakage problems.
  • Extended the functional life of injection molds.
数量效益
  • Saved two years and $80,000 by running simulations as part of reviewing the initial tool design.
  • Fixed a severe design and tooling problem in six weeks and $10,000, which had previously cost the company $350,000 over two years.

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