下载PDF
Industrial Workforce Mobility for Improved Safety & Operations
技术
- 分析与建模 - 大数据分析
- 传感器 - 相机/视频系统
适用行业
- 化学品
适用功能
- 人力资源
用例
- 现场人员安全管理
挑战
全球差异化化学品制造商和营销商 Huntsman Corporation 开展了一项积极的计划,以消除其 Port Neches 工厂的伤害、产品缺陷和环境排放。该计划被称为“零项目”,需要一个完全移动的解决方案,以使操作和维护人员能够实时捕捉缺陷、跟踪工作进度并做出与流程和安全相关的决策。
客户
亨斯迈公司
关于客户
Huntsman Corporation 是一家为消费者和工业客户提供化学产品的美国跨国制造商和营销商。
解决方案
Apprion 在 4 平方英里的工厂中安装了 Apprion ION 系统,并提供无线基础设施和无缝无线应用部署(应用包括视频、语音通信、能源效率和状态监测)。亨斯迈安装的新无线移动解决方案取代了完全手动的过程。无需使用笔、纸和剪贴板来记录关键的现场数据,然后将文书工作带到中央数据区域或通过电话调用数据进行输入——现在亨斯迈现场人员可以自动执行非仪器设备的检查(查房)并通过移动手持设备和操作查房软件确认设备状况。
收集的数据
Condition Based Monitoring, Energy Consumption Rate, Fault Detection, Overall Equipment Effectiveness, Production Efficiency
运营影响
数量效益
相关案例.
Case Study
Honeywell - Tata Chemicals Improves Data Accessibility with OneWireless
Tata was facing data accessibility challenges in the cement plant control room tapping signals from remote process control areas and other distant locations, including the gas scrubber. Tata needed a wireless solution to extend its control network securely to remote locations that would also provide seamless communication with existing control applications.
Case Study
Advanced Elastomer Systems Upgrades Production
In order to maintain its share of the international market for thermoplastic elastomers AES recently expanded its Florida plant by adding a new production line. While the existing lines were operating satisfactorily using a PROVOX distributed control system with traditional analog I/O, AES wanted advanced technology on the new line for greater economy, efficiency, and reliability. AES officials were anxious to get this line into production to meet incoming orders, but two hurricanes slowed construction.
Case Study
Wireless GPS Tracking & Security Monitoring
Enhancing the security of hazardous freight and ensuring compliance with Homeland Security’s Transportation Security Administration mandate that all trains carrying chemicals capable of creating a toxic inhalation condition are equipped with on-board safety monitoring systems.
Case Study
Field Device Asset Management For Chemical Company in China
Chinese chemical subsidiary of multinational corporation serves customers throughout the world. Sales offices and research and technology centers are strategically located to provide rapid response to customer requests. Just two workers were assigned to maintain thousands of intelligent instruments in three production units, so they could do little more than react to device issues as they appeared. This costly maintenance method inevitably led to unexpected downtime when a critical instrument failed. Plant management recognized the need to change from reactive to predictive maintenance for all assets, including instruments and control valves, but help was needed in implementing such a technology-based initiative.
Case Study
Downtime of automated systems cut by 28% at Brillux paint plant
Paint and coatings specialist Brillux is a manufacturer of painting products in central Europe. The company's warehouse and distribution operations include a fully automated conveyor system controlled by Siemens SIMATIC automated process controllers and a traditional MLOG SCADA system to reduce downtime.