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Leading Tools Manufacturer Transforms Operations with IoT

 Leading Tools Manufacturer Transforms Operations with IoT - IoT ONE Case Study
技术
  • 网络与连接 - 射频识别
  • 网络与连接 - 无线局域网
适用行业
  • 设备与机械
适用功能
  • 离散制造
用例
  • 实时定位系统 (RTLS)
挑战

Stanley Black & Decker 需要实时的整体设备效率和生产线生产力的透明度,以减少生产线随时间的变化。

目标是按计划改进生产,降低实际劳动力成本,并了解班次变化和资源从一条生产线转移到另一条生产线的影响。

客户
斯坦利百得
关于客户
Stanley Black & Decker 是标准普尔 500 指数公司,是全球领先的手动工具、电动工具及相关配件、机械访问解决方案、电子安全和监控系统供应商,在全球拥有 52,000 名员工。
解决方案

Stanley Black & Decker 的全连接生产线部署了实时定位系统 (RTLS),由思科强大的无线网络和 AeroScout Industrial 领先的企业可见性解决方案提供支持。

RTLS 包括小型且易于部署的 WiFi RFID 标签,几乎可以附着在任何材料上,并为装配工人、轮班主管和工厂经理提供实时位置和状态。

硬件组件 - 思科 Wi-Fi 基础设施和全厂以太网

软件组件 - AeroScout 实时定位系统 (RTLS)

收集的数据
Asset Status Tracking, Control System Alert, Overall Equipment Effectiveness, Product Lifecycle, Production Efficiency
运营影响
  • [Efficiency Improvement - Operation]
    Issues are indicated to line operators immediately through Cisco Unified Wireless Network which allowed faster decision making.
  • [Efficiency Improvement - Labor]
    Employee efficiency increased through Cisco Unified Wireless Network by provided better labor ergonomics and reduced labor training.
数量效益
  • Cisco Unified Wireless Network provided 24% increase of overall equipment effectiveness (OEE) on the router production line.

  • First-time pass defects per million opportunities (DPMO) reduced by 16%.

  • New system has increased throughput by around 10% and reduced inventory or material holding costs by 10%.

相关案例.

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