下载PDF
Manufacturing Efficiency Enhancement: AESSEAL's Journey with Mendix, SAP, and Teamcenter
技术
- 应用基础设施与中间件 - 事件驱动型应用
- 平台即服务 (PaaS) - 应用开发平台
适用行业
- 水泥
- 设备与机械
适用功能
- 维护
- 产品研发
用例
- 添加剂制造
- 制造过程模拟
服务
- 系统集成
- 培训
挑战
AESSEAL 是 AES Engineering Ltd 的子公司,是一家跨国公司,在 104 个国家/地区设有 235 个分支机构,专门生产泵和旋转设备的工程产品和系统。尽管拥有行业领先的定制预测和预防工程产品组合,AESSEAL 仍面临着重大挑战。该公司需要将其核心遗留系统与现代技术堆栈连接起来,以跟上自身的进步。现有的孤立的遗留制造系统加上大量的技术债务,阻碍了 IT 团队提供新的创新解决方案。该团队在管理 Windows 和 Oracle 的持续升级、更新遗留应用程序以及应对企业创建的非标准化影子 IT 解决方案带来的挑战方面捉襟见肘。显然,需要一种能够扩展开发能力并解决集成挑战的解决方案。
关于客户
AESSEAL 是 AES Engineering Ltd 的子公司,AES Engineering Ltd 是一家全球性公司,设计用于各种泵和旋转设备的产品和系统。这些产品和系统旨在防止液体和气体泄漏到环境中、提高设备可靠性并降低维护成本。 AESSEAL 的全球足迹不断扩大(在 104 个国家/地区设有 235 个分支机构),并拥有行业领先的定制预测和预防性工程产品组合,是该领域的重要参与者。然而,该公司在将其遗留系统与现代技术堆栈连接起来时面临着挑战,这对于跟上自身的进步至关重要。
解决方案
AESSEAL 在 Mendix 低代码开发平台中找到了解决方案,这是他们作为 Teamcenter 用户与西门子 15 年的合作关系中发现的。 2022 年,他们的 IT 团队构建了低代码概念验证 (POC),以刷新传统车间解决方案,并测试该平台与关键工程记录系统的集成能力。 POC 更新了 AESSEAL 车间的关键软件系统,集成了 SAP 的生产订单和库存计划,根据材料供需管理作业排序,提醒操作员机器维护需求,并显示来自 Teamcenter 或 2D 图纸的 3D JT 文件。在成功试点项目之后,AESSEAL 现在正在使用入门模板标准化其低代码开发,与专家合作伙伴共同开发以发展其团队,并利用 Mendix 来支持保持核心清洁。
运营影响
数量效益
相关案例.
Case Study
Smart Water Filtration Systems
Before working with Ayla Networks, Ozner was already using cloud connectivity to identify and solve water-filtration system malfunctions as well as to monitor filter cartridges for replacements.But, in June 2015, Ozner executives talked with Ayla about how the company might further improve its water systems with IoT technology. They liked what they heard from Ayla, but the executives needed to be sure that Ayla’s Agile IoT Platform provided the security and reliability Ozner required.
Case Study
IoT enabled Fleet Management with MindSphere
In view of growing competition, Gämmerler had a strong need to remain competitive via process optimization, reliability and gentle handling of printed products, even at highest press speeds. In addition, a digitalization initiative also included developing a key differentiation via data-driven services offers.
Case Study
Predictive Maintenance for Industrial Chillers
For global leaders in the industrial chiller manufacturing, reliability of the entire production process is of the utmost importance. Chillers are refrigeration systems that produce ice water to provide cooling for a process or industrial application. One of those leaders sought a way to respond to asset performance issues, even before they occur. The intelligence to guarantee maximum reliability of cooling devices is embedded (pre-alarming). A pre-alarming phase means that the cooling device still works, but symptoms may appear, telling manufacturers that a failure is likely to occur in the near future. Chillers who are not internet connected at that moment, provide little insight in this pre-alarming phase.
Case Study
Premium Appliance Producer Innovates with Internet of Everything
Sub-Zero faced the largest product launch in the company’s history:It wanted to launch 60 new products as scheduled while simultaneously opening a new “greenfield” production facility, yet still adhering to stringent quality requirements and manage issues from new supply-chain partners. A the same time, it wanted to increase staff productivity time and collaboration while reducing travel and costs.
Case Study
System 800xA at Indian Cement Plants
Chettinad Cement recognized that further efficiencies could be achieved in its cement manufacturing process. It looked to investing in comprehensive operational and control technologies to manage and derive productivity and energy efficiency gains from the assets on Line 2, their second plant in India.
Case Study
Integration of PLC with IoT for Bosch Rexroth
The application arises from the need to monitor and anticipate the problems of one or more machines managed by a PLC. These problems, often resulting from the accumulation over time of small discrepancies, require, when they occur, ex post technical operations maintenance.