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Manufacturing Made Smarter: How Advantech’s Machine Data Acquisition Solutions Take Manufacturing to the Next Level
技术
- 平台即服务 (PaaS) - 连接平台
适用行业
- 电子产品
适用功能
- 离散制造
- 质量保证
用例
- 机器状态监测
- 预测性维护
- 过程控制与优化
服务
- 系统集成
- 软件设计与工程服务
挑战
泰国的家电制造商在跟踪生产率和关键工艺参数方面面临挑战。在现代制造业中,不同类型产品的生产线具有某些基本共性。通过积极管理生产线资产,制造商可以确保生产得到优化。然而,由于传感器、仪表或 PLC 控制器的连接性有限,或者来自不同供应商的不同设备可能各自拥有自己的专有协议,各种生产线资产提供的数据有时会相互矛盾或不明确。
关于客户
客户是一家位于泰国的领先家用电器制造商。他们提供各种产品,包括空调、过滤器、供暖和通风系统。制造商运营复杂的生产线来生产这些多样化的产品。为了在全球市场上保持竞争优势,制造商专注于更聪明地工作,而不仅仅是更努力地工作。这包括有效监控各种复杂的生产线,并通过对机器操作的数据分析不断改进。
解决方案
研华为该制造商提供了 iFactory 解决方案就绪包 (SRP),将关键硬件和软件整合到一个包中。ESRP-PCS-UNO2271 平台支持 450 个 PLC 通信驱动程序并利用自定义通信协议,为生产经理提供 100% 数据采集。它还包括一个分布式数字 I/O 模块,可以完全获取控制器状态、温度、湿度和其他传感器数据。研华的过程可视化解决方案 SRP-FPV220 让生产经理能够通过 Modbus、OPC UA 和 MQTT 等多种通信协议从车间设备轻松获取所需的所有数据,然后自动生成生产活动的 Excel 报告。其 100% 基于 Web 的仪表板为用户提供可视化的生产信息,例如收益率趋势、设备利用率或停机警报,可随时在任何支持 HTML5 浏览器的移动设备上获取。
运营影响
数量效益
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Leveraging the IoT to Gain a Competitive Edge in International Competition
Many large manufacturers in and outside Japan are competing for larger market share in the same space, expecting a growing demand for projectors in the areas of entertainment, which requires glamor and strong visual performance as well as digital signage that can attract people’s attention. “It is becoming more and more difficult to differentiate ourselves with stand-alone hardware products,” says Kazuyuki Kitagawa, Director of Service & Support at Panasonic AVC Networks. “In order for Panasonic to grow market share and overall business, it is essential for us to develop solutions that deliver significant added value.” Panasonic believes projection failure and quality deterioration should never happen. This is what and has driven them to make their projectors IoT-enabled. More specifically, Panasonic has developed a system that collects data from projectors, visualizes detailed operational statuses, and predicts issues and address them before failure occurs. Their projectors are embedded with a variety of sensors that measure power supply, voltage, video input/ output signals, intake/exhaust air temperatures, cooling fan operations, and light bulb operating time. These sensors have been used to make the projector more intelligent, automatically suspending operation when the temperature rises excessively, and automatically switching light bulbs. Although this was a great first step, Panasonic projectors were still not equipped with any capability to send the data over a network.