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PREDICTIVE MAINTENANCE
技术
- 分析与建模 - 预测分析
- 分析与建模 - 过程分析
- 分析与建模 - 实时分析
- 应用基础设施与中间件 - 数据交换与集成
- 功能应用 - 企业资产管理系统 (EAM)
- 基础设施即服务 (IaaS) - 其他
适用行业
- 设备与机械
适用功能
- 维护
用例
- 预测性维护
挑战
制造商正确地专注于提高利润率和增加收入。吸引新客户、销售更多产品和精益实践会有所帮助。然而，随着设备复杂性的提高，设备监控能力也随之提高。制造商现在可以从维护服务中获得收入。预防性维护有其优势，但要真正延长正常运行时间并保持服务水平，就需要预测性维护。无缝的 IoT 和机器传感器数据集成以及低延迟消息传递骨干对于可扩展、快速和可靠的传输至关重要。以亚秒级的速度提供潜在的大量数据是下游活动的关键。 webMethods Integration 以通用消息传递为特色，通过企业级服务总线满足了这一需求，用于机器数据的连接、消息传递、转换和安全性，以进行高级实时分析。
客户
未公开
关于客户
设备制造商
解决方案
Software AG 将物联网 (IoT)、流分析和流程分析带入制造商的集成预测性维护解决方案中。物联网提供直接从设备访问使用和状态数据的途径。流分析结合预测分析来预测机器故障。过程分析，有助于监控和安排现场服务技术人员。最终结果：降低技术人员成本并提高服务水平——使您能够以更低的成本交付更具竞争力的服务合同。
收集的数据
Asset Performance, Machine Performance, Machine Utilization Rate, Total Effective Equipment Performance (TEEP)
运营影响
数量效益
相关案例.
Case Study
Smart Water Filtration Systems
Before working with Ayla Networks, Ozner was already using cloud connectivity to identify and solve water-filtration system malfunctions as well as to monitor filter cartridges for replacements.But, in June 2015, Ozner executives talked with Ayla about how the company might further improve its water systems with IoT technology. They liked what they heard from Ayla, but the executives needed to be sure that Ayla’s Agile IoT Platform provided the security and reliability Ozner required.
Case Study
IoT enabled Fleet Management with MindSphere
In view of growing competition, Gämmerler had a strong need to remain competitive via process optimization, reliability and gentle handling of printed products, even at highest press speeds. In addition, a digitalization initiative also included developing a key differentiation via data-driven services offers.
Case Study
Predictive Maintenance for Industrial Chillers
For global leaders in the industrial chiller manufacturing, reliability of the entire production process is of the utmost importance. Chillers are refrigeration systems that produce ice water to provide cooling for a process or industrial application. One of those leaders sought a way to respond to asset performance issues, even before they occur. The intelligence to guarantee maximum reliability of cooling devices is embedded (pre-alarming). A pre-alarming phase means that the cooling device still works, but symptoms may appear, telling manufacturers that a failure is likely to occur in the near future. Chillers who are not internet connected at that moment, provide little insight in this pre-alarming phase.
Case Study
Premium Appliance Producer Innovates with Internet of Everything
Sub-Zero faced the largest product launch in the company’s history:It wanted to launch 60 new products as scheduled while simultaneously opening a new “greenfield” production facility, yet still adhering to stringent quality requirements and manage issues from new supply-chain partners. A the same time, it wanted to increase staff productivity time and collaboration while reducing travel and costs.
Case Study
Integration of PLC with IoT for Bosch Rexroth
The application arises from the need to monitor and anticipate the problems of one or more machines managed by a PLC. These problems, often resulting from the accumulation over time of small discrepancies, require, when they occur, ex post technical operations maintenance.
Case Study
Robot Saves Money and Time for US Custom Molding Company
Injection Technology (Itech) is a custom molder for a variety of clients that require precision plastic parts for such products as electric meter covers, dental appliance cases and spools. With 95 employees operating 23 molding machines in a 30,000 square foot plant, Itech wanted to reduce man hours and increase efficiency.
