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Proactive and Mobile Maintenance: A Leap Towards Industry 4.0 for Philips Lighting
技术
- 功能应用 - 计算机化维护管理系统 (CMMS)
- 传感器 - 光学传感器
适用行业
- 设备与机械
- 回收与废物管理
适用功能
- 维护
- 质量保证
用例
- 自动化制造系统
- 智能照明
服务
- 测试与认证
挑战
飞利浦照明（现为 Signify）是全球照明解决方案的领导者，旨在成为全球唯一的传统照明制造工厂网络。然而，其在比利时蒂尔豪特这个高工资国家的业务需要尽可能高效，以实现这一雄心并拥抱工业 4.0 的发展。该公司已经实施了精益制造，员工不断寻求消除浪费和改进流程的方法。然而，用于对多达 200 台机器进行监控和执行预防性维护任务的旧 PDA 速度缓慢、笨重且难以管理。它不适合包含新项目或删除过时的项目，只能记录当前测量结果，并且不提供历史数据。 PDA 不足以完成手头的任务。
关于客户
飞利浦照明（现更名为 Signify）是照明解决方案开发和生产领域的全球市场领导者。该公司雄心勃勃，希望成为全球唯一的传统照明制造工厂网络。为了实现这一目标，它在运营中实施了精益制造原则，不断寻求消除浪费和改进流程的方法。其位于比利时蒂尔豪特的业务对于这一雄心壮志尤为重要，因为它们需要尽可能高效地帮助公司拥抱工业 4.0 的发展。
解决方案
普华永道与软件开发商 Proceedix 合作，提出了一种智能手机和平板电脑应用程序形式的解决方案，使飞利浦照明的公用事业运营商能够执行所需的预防性维护任务。三方没有提出通用系统，而是共同创建了该应用程序来满足飞利浦照明的特定需求。该解决方案符合客户的精益方法，为其提高制造业务的质量和性能做出了重大贡献。该应用程序无需在监控机器后创建报告，从而节省时间并减少浪费。下一步将扩展该应用程序以包括维护活动，并提供分步说明，使操作员能够自行执行一些维护任务。严格的授权协议将确保供应商只能访问与其机器相关的数据。
运营影响
数量效益
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