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Smart Ccondition Monitoring Saves USD 30 Thousand In A Forging Unit
技术
- 分析与建模 - 大数据分析
- 传感器 - 声学传感器
- 传感器 - 温度传感器
- 传感器 - 振动传感器
适用行业
- 设备与机械
适用功能
- 维护
用例
- 机器状态监测
- 根因分析与诊断
挑战
1000 吨主锻压机有一个 75 马力的电机和一台修边机。电机滑轮组合位于压力机顶部约 15 英尺的高度，从而减少了日常维护的访问。该公司发现难以确保印刷机的持续正常运行时间。
客户
未公开
关于客户
该公司隶属于价值 30 亿美元的集团，在浦那制造世界一流的锻件和机加工部件。
解决方案
IDE 安装在远程电机的驱动端。 IDE 即时收集电机的三轴振动、温度和噪音水平。查看稳态振动，在安装 IDE 时，设置了阈值。用于分析数据的快速傅里叶变换 (FFT) 方法有助于检测振动差异的根本原因。经过 2 个月的连续监测，IDE 检测到所有三个轴的振动都在逐渐上升。生成了一个警报，表明上升，并以电子邮件和短信的形式向注册当局发送了通知。
运营影响
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