The WinMan Application at A K Industries

• 功能应用 - 企业资源规划系统 (ERP)
• 功能应用 - 远程监控系统

• 汽车
• 消费品

• 质量保证
• 仓库和库存管理

• 预测性维护
• 库存管理
• 过程控制与优化
• 供应链可见性(SCV)

• 系统集成
• 软件设计与工程服务
• 培训

Replacing the outdated Infor system written in Germany and used at AKI for the past seven years, a new WinMan ERP system went live at A K Industries on 6th April 2010. It is intended to take the company up to the stage of a fully integrated manufacturing management, accounting, estimating and customer relationship management (CRM) system – the last-named broadened out to 'company relationship management'. The Infor system revolved around cumbersome manual data entry, not real-time data as provided by WinMan. The existing Mattec realtime process monitoring system was linked with Infor indirectly via ASCII, whereas WinMan pulls data straight from Mattec to WinMan and pushes it from WinMan to Mattec. The Mattec system is connected to all of the 30 injection moulding machines on the shopfloor at A K Industries. WinMan does the planning via MRP ('what materials in what quantities are needed to meet customer demand') whilst Mattec performs scheduling, collects the data and sends it back to WinMan, for instance showing how many good and bad mouldings have been produced.

Based at Rotherwas, Hereford, A K Industries Ltd (AKI) provides technically demanding, custom injection-moulded component and sub-assembly solutions to more than 50 industries. 75% of AKI’s employees are engaged in production functions, in the 20,000 sq ft air-conditioned manufacturing hall on a 40,000 sq ft total site with 30 injection moulding machines from 6 to 450 tonnes clamping force, plus a broad spectrum of robotic handling, ancillary and assembly equipment. Annual turnover exceeds £5 million.

The new WinMan ERP system went live at A K Industries on 6th April 2010. It is intended to take the company up to the stage of a fully integrated manufacturing management, accounting, estimating and customer relationship management (CRM) system. The CRM system comprises all external contacts – customers, prospects, suppliers, subcontractors and competitors: it is a central storehouse or repository for information, receiving all documents, reports and communications such as emails and faxes, with PC security passwords allocated in-company for viewing rights. Then this data may be exported to spreadsheets, briefing dossiers and so forth. WinMan takes account of tooling configurations or 'instances', showing for example which cavities in a multi-cavity tool may need to be blanked off for a required production level, with the attendant cycle time, material requirement, sprue, etc, being stored against the 'instance' rather than the tool. In this, WinMan takes account of tool change times and tool life, flags up their maintenance intervals and works out overall costs far more accurately.

• The tooling database (where the Infor tooling database never worked properly).
• The link to Mattec scheduling.
• Electronic order processing, keeping us a step ahead of customers’ needs.

• Annual turnover exceeds £5 million.
• AKI consumes around £2 million worth of polymer annually.
• Typically WinMan generates a single delivery note, whilst invoices for however many individual items are issued electronically.