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实例探究 > Walking on the World’s Most Advanced 3D Printed Prosthetics in the Jungles of Guatemala

Walking on the World’s Most Advanced 3D Printed Prosthetics in the Jungles of Guatemala

技术
  • 分析与建模 - Generative AI
  • 功能应用 - 产品生命周期管理系统 (PLM)
  • 功能应用 - 远程监控系统
适用行业
  • 医疗保健和医院
适用功能
  • 产品研发
  • 质量保证
用例
  • 添加剂制造
  • 预测性维护
  • 远程病人监护
服务
  • 软件设计与工程服务
  • 系统集成
  • 培训
挑战
LifeNabled, a non-profit organization, has been providing prosthetic solutions to amputees in northern Guatemala for the past 15 years. The traditional manufacturing process for prosthetics is expertise-intensive and laborious, making it difficult to scale and cost-effective. The organization aimed to digitize the entire workflow to bypass these challenges and make the process scalable and cost-effective. The goal was to improve the quality of life for amputees in developing countries by providing advanced prosthetic and orthotic devices.
关于客户
LifeNabled is a non-profit organization dedicated to providing prosthetic solutions for the developing world. For the past 15 years, they have been changing the lives of amputees in northern Guatemala. Leveraging the 3D printing expertise of its founder, Brent Wright, LifeNabled has focused on creating a fully digital workflow to produce custom 3D printed prosthetic sockets with flexible inner liners. The organization aims to make the digital process scalable and cost-effective, with the potential to replicate it in other parts of the world to significantly improve the quality of life for amputees in developing countries.
解决方案
LifeNabled implemented a fully digital workflow for producing prosthetic devices. The process begins with 3D scanning of the patients, allowing for quick and accurate evaluations. The engineering team then designs each custom prosthetic device and manufactures the sockets using MJF 3D printing. The entire process, from 3D scan to manufacturing-ready STL files, is streamlined and semi-automated using nTopology's software. This approach not only saves valuable engineering time but also ensures higher-quality and error-free results. Additionally, the team opted for washable and low-cost cloth socks and flexible 3D printed foam liners to ensure comfort and hygiene for the patients.
运营影响
  • Streamlined operations: The digital workflow saves valuable engineering time and scales design processing using design automation.
  • Higher-performing products: The use of advanced manufacturing processes allows for the development of next-generation orthopedic devices.
  • Knowledge sharing: Engineering expertise is captured in reusable design workflows, which can be shared across teams or organizations.
数量效益
  • 35 patients in Guatemala received advanced prosthetic and orthotic devices.
  • The digital workflow allowed for the evaluation of 35 amputees in just two days.
  • LifeNabled saved more than a day of computational processing using nTopology.

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