下载PDF
_1.jpg "Adaptive Wireless Solutions Logo")
Wireless Improves Efficiency in Compressed Air Systems
技术
- 分析与建模 - 大数据分析
- 传感器 - 气流传感器
- 传感器 - 压力传感器
- 传感器 - 温度传感器
- 传感器 - 电表
适用行业
- 造纸
适用功能
- 流程制造
用例
- 过程控制与优化
挑战
Hollingsworth 和 Vose 希望提高其压缩空气系统的效率，降低其商品行业制造成本中的电费部分，并节约能源以减少温室气体排放。压缩空气系统会随着时间的推移而退化并变得泄漏和低效。 Hollingsworth 和 Vose 希望增加系统检查的频率，而无需支付高昂的体力劳动成本。
客户
Hollingsworth & Vose (H&V) 公司
关于客户
Hollingsworth & Vose (H&V) 公司是世界领先的工程纸和非织造材料制造商之一，在全球 16 个城市拥有 1,000 多名员工。
解决方案
SensiNet 系统配置为监控系统的关键运行参数，包括温度、管线压力、气流和压缩机的能源使用情况。 SensiNet 软件用于显示数据，图形用户界面和数据显示可以轻松发现导致系统退化的趋势。监控和报告间隔设置为一分钟。然后每分钟测量一次完整的系统配置文件，系统性能的微小变化立即显现出来。
收集的数据
Air Quality (PMI), Energy Usage, Labor Costs, Process Parameters, Temperature
运营影响
数量效益
相关案例.
Case Study
Process Predictive Analysis in Pulp and Paper Mill
Common paper breaks consequently lead up to 60 minutes of downtime, delaying a potential $10K per hour of production value process. Thus, defective products cause financial and damage company's reputation. Improving quality and reducing defect rates can generate millions of dollars of revenue per year for your company.
Case Study
Industrial Video Monitoring for Security and Regulatory Compliance
Because of the Stevenson mill’s proximity to the Tennessee River, WestRock was required by the USCG to comply with the Maritime Security 33CFR (MARSEC) regulations. WestRock needed a video security system but wanted to add other applications not required by the government, such as video process monitoring, condition monitoring, and wireless network management. WestRock needed a reliable video solution to avoid the compliance fines and possible security risks – but the solution needed to be implemented in the most cost-effective manner possible.
Case Study
ECOsine Active Increased Reliability in the Paper Industry
The paper and pulp industry is interlinking intelligent hi-tech machines to highly efficient production lines. Higher power DC and AC motor drives perform the automation tasks. Every kind of interference that negatively affects the reliability and safety of the installation may lead to production downtime and consequently to significant financial losses. AC and DC motor drives are so-called non-linear loads as they draw a nonsinusoidal current from the grid. Resulting harmonics of current and voltage can interfere with the operation of nearby consumers and overload the electrical infrastructure. In this particular application, the load cycles of the drives often caused interruptions in the production process because of disturbances coupling into the fieldbus system.
Case Study
Covantis Case Study: Modernizing Global Supply Chains with ConsenSys Blockchain Solutions
The global agricultural trade industry has been grappling with outdated and inefficient processes. The industry has not seen significant technological innovation since the mass adoption of email 30 years ago, making global supply chain management increasingly challenging. The need to track more partners, suppliers, and endpoints has become more complex, and post-trade execution remains highly manual, repetitive, costly, and time-consuming. The industry is heavily reliant on paper-based processes and email exchanges, with over 275 million emails exchanged annually to process an estimated 11,000 worldwide shipments of grain. Paper-based certificates and bills of lading are not easily exchanged among multiple parties, and replacing them if misplaced is costly. The COVID-19 pandemic has further disrupted supply chains due to interruptions to paper document deliveries and the increasing necessity to work from home, accelerating the need for digital transformation.
