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3D Printed Prototypes Streamline Equipment Introduction

Vauxhall set out to introduce a modified process hanger with a new part that would be used to support each vehicle body throughout the production process. This part is a critical piece and had to perfectly fit both the machinery and the auto body to create correct clearances and avoid damage during production.

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  • SUPPLIER
  • 3D Systems
    3D Systems provides advanced and comprehensive 3D digital design and fabrication solutions, including 3D printers, print materials and cloud-sourced custom-designed parts. Their comprehensive range of 3D printers is the industry’s benchmark for production-grade manufacturing in aerospace, automotive, patient specific medical device and a variety of accessories.
  • INDUSTRIES
  • Automotive
  • FUNCTIONS
  • Product Research & Development
  • USE CASES
  • Additive Manufacturing
  • SREVICES
  • Hardware Design & Engineering Services
  • ABOUT CUSTOMER
  • Vauxhall Motors is a British automotive manufacturing and distribution company headquartered in Luton, with more than 4,000 employees.
  • CUSTOMER NAME
  • Vauxhall Motors
  • CONNECTIVITY PROTOCOLS
  • Ethernet
    Other frequency
  • SOLUTION
  • InfusionTech advised that 3D printed tools using the ProJet 660 Color Jet printing in combination with their infusion machine would deliver the accuracy and strength required to lift entire vehicles down the line during testing.
  • DATA COLLECTED
  • OPERATIONAL IMPACT
  • Impact #1
    [Process Optimization - Procurement]
    3D printing allowed Vauxhall to check the accuracy of the CAD design against all vehicle location points on site prior to ordering the cast steel blocks.
    Impact #2
    [Efficiency Improvement - Quality Assurance]
    3D prototyping allows parts to be tested on site to validate that all specifications are met before ordering production.
    Impact #3
  • QUANTITATIVE BENEFIT
  • Benefit #1
    Without 3D printing technology, Vauxhall estimated that implementation would have been delayed for up to 6 months to secure test components.
    Benefit #2
    Testing the 3D printed blocks on site enabled Vauxhall to identify and resolve a problem with the height of the top location pin when automatically loading one of the model variants.
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