AUDI AG 20% PRODUCTIVITY IMPROVEMENT

In the automotive industry, niche products are becoming more and more important. The automobile industry has changed considerably over the past few years. No doubt: to remain competitive, instant reaction to specific customer requests is of utmost importance. In a parallel to the growing individualization of our society, the range of models available from Audi has increased as well.

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  • SUPPLIER
  • FORCAM
    FORCAM is the global IIOT technology partner to discrete manufacturing companies providing a unified approach for sustained manufacturing excellence across all operations. FORCAM stands for rapid Return-On-Investment (ROI), an increase of Return-On-Capital-Employed (ROCE), and a competitive surge in overall cost savings and reduction of waste.
  • TECHNOLOGIES
  • Analytics & Modeling - Real Time Analytics
    Application Infrastructure & Middleware - Data Visualization
    Functional Applications - Remote Monitoring & Control Systems
  • INDUSTRIES
  • Automotive
  • FUNCTIONS
  • Discrete Manufacturing
  • USE CASES
  • Factory Operations Visibility & Intelligence
  • ABOUT CUSTOMER
  • Audi is well known as the pioneering car manufacturer in the industry. Audi‘s press plants in Ingolstadt and Neckarsulm, Germany are equipped with the Advanced Shop Floor Management Technology by FORCAM.
  • CUSTOMER NAME
  • Audi AG
  • CONNECTIVITY PROTOCOLS
  • SOLUTION
  • Already during production, all production-related data is available in real-time, allowing for detailed analysis. This facilitates Total Productivity Management (TPM), thus enhancing general productivity and creating important capacities that immediately process production data. FORCAM’s solution easily integrates into any ERP with special certification for SAP® allowing companies to link the shop floor - the process level with the top floor, the business planning level. FORCAM’s Advanced Shop Floor Management Technology fills the gap between machine control and SAP®ERP.

  • DATA COLLECTED
  • Fault Detection, Machine Utilization Rate, Production Efficiency
  • OPERATIONAL IMPACT
  • Impact #1
    [Efficiency Improvement - Maintenance]
    Clear and detailed error diagnosis can be conducted based on the setup of the facility.
    Impact #2
    Impact #3
  • QUANTITATIVE BENEFIT
  • Benefit #1

    Once Audi had implemented FORCAM’s Shop Floor Management Technology clear productivity increases of more than 20 percent were noted.

    Benefit #2

    Audi kept six employees busy over a period of three months, which is now carried out by a single person in just one week.

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