Download PDF
CarBahn's Transformation: From Manual Processes to Automated Operations
Technology Category
- Functional Applications - Inventory Management Systems
- Functional Applications - Manufacturing Execution Systems (MES)
Applicable Industries
- Automotive
- Finance & Insurance
Applicable Functions
- Warehouse & Inventory Management
Use Cases
- Additive Manufacturing
- Manufacturing Process Simulation
Services
- System Integration
The Challenge
CarBahn, a leading producer of high-performance automotive parts, was struggling with its existing operational and financial systems. The company's finance team and Chief Operating Officer (COO) were spending more time manipulating data than analyzing it, which was not only inefficient but also time-consuming. It took them over five days to close a month's books, which was a significant delay in their operations. They were using MaxxTraxx, an auto shop management software, which they had modified to handle sales and manufacturing, along with a separate financial package to run the business. This setup was not only cumbersome but also inadequate for their needs. They were also manually writing Bill of Materials (BOMs) and heavily relying on spreadsheets, which was not sustainable for a company with aggressive growth expectations.
About The Customer
CarBahn is a leading producer of high-performance automotive parts for renowned brands such as Audi, BMW, Mercedes, and Porsche. The company sells its products through dealer partnerships and directly to consumers through its online store. CarBahn is known for its commitment to quality and performance, which is reflected in its products. The company has aggressive growth expectations and is constantly looking for ways to improve its operations and financial management to support this growth. Prior to implementing OptiProERP, CarBahn was struggling with inefficient and time-consuming manual processes.
The Solution
After evaluating 15 Enterprise Resource Planning (ERP) systems, including Acumatica, CarBahn decided to implement OptiProERP with SAP Business One. This decision was based on the fact that OptiProERP is an original equipment manufacturer and not sold through value-added resellers, which meant that it could provide a more tailored solution for CarBahn. The company also appreciated that OptiProERP could accommodate their current size and still be a perfect fit as they grow. The new system replaced their previous financial package and customized automotive service software. With OptiProERP, CarBahn now has an end-to-end management solution with robust manufacturing functionality and real-time visibility into operations. This has allowed the finance and manufacturing personnel to focus on their jobs rather than manipulating data.
Operational Impact
Quantitative Benefit
Related Case Studies.
Case Study
Integral Plant Maintenance
Mercedes-Benz and his partner GAZ chose Siemens to be its maintenance partner at a new engine plant in Yaroslavl, Russia. The new plant offers a capacity to manufacture diesel engines for the Russian market, for locally produced Sprinter Classic. In addition to engines for the local market, the Yaroslavl plant will also produce spare parts. Mercedes-Benz Russia and his partner needed a service partner in order to ensure the operation of these lines in a maintenance partnership arrangement. The challenges included coordinating the entire maintenance management operation, in particular inspections, corrective and predictive maintenance activities, and the optimizing spare parts management. Siemens developed a customized maintenance solution that includes all electronic and mechanical maintenance activities (Integral Plant Maintenance).
Case Study
Monitoring of Pressure Pumps in Automotive Industry
A large German/American producer of auto parts uses high-pressure pumps to deburr machined parts as a part of its production and quality check process. They decided to monitor these pumps to make sure they work properly and that they can see any indications leading to a potential failure before it affects their process.