Download PDF
Hussmann India's Enhanced Simulation Accuracy with Altair AcuSolveTM
Technology Category
- Sensors - Environmental Sensors
- Sensors - Temperature Sensors
Applicable Industries
- Equipment & Machinery
- Food & Beverage
Applicable Functions
- Product Research & Development
- Quality Assurance
Use Cases
- Time Sensitive Networking
- Virtual Reality
Services
- Hardware Design & Engineering Services
- Testing & Certification
The Challenge
Hussmann India, a provider of tailored food safety solutions, was facing a significant challenge in maintaining the highest performance and quality standards for their refrigerated display cases and refrigeration systems. The company had to conduct extensive analyses of their product designs to identify and rectify even the smallest of design errors early in the design cycle. The highly competitive and price-sensitive nature of the refrigeration industry necessitated the compression of design and development cycle times, while ensuring cost efficiency and uncompromised quality. Hussmann India was also under pressure to ensure that there would be no rise in temperature in the refrigerator due to infiltration, which would directly affect the total efficiency of the refrigerator display case. Another challenge was the cost and time spent on the experimental testing of the refrigerator.
About The Customer
Hussmann India is a leading provider of tailored food safety solutions designed to improve food quality and integrity. The company is dedicated to its customers' success and is passionate about food retailing, quality, and performance. Hussmann India offers innovative engineering solutions for merchandising, refrigeration design, energy efficiency, and sustainability, enabling excellence across the industry. As a manufacturer of refrigerated display cases and refrigeration systems, the company has to maintain the highest performance and quality standards for the products they develop. Hussmann India has invested in setting up the right infrastructure with an advanced product design engineering team, analysis, and simulation tools to achieve their design objectives.
The Solution
To address these challenges, Hussmann India turned to Altair AcuSolveTM, a general-purpose CFD Thermal based software capable of modeling a variety of heat and flow problems. The company used Altair AcuSolveTM to perform CFD Thermal analysis of the refrigerator display case to maintain the product temperature according to the ASHRAE standards. The software was used to model air flow and thermal behavior of the system, evaluate the product temperature, and ensure there were no temperature hot spots in the entire system. The complete experimental test procedure was executed for the refrigerator, with simulators kept in the products to measure the temperature. These simulator locations were modeled in Altair AcuSolve as nodal points to extract the temperature results for comparison. The simulation results showed a good correlation with experimental temperature measurements.
Operational Impact
Quantitative Benefit
Related Case Studies.
Case Study
Smart Water Filtration Systems
Before working with Ayla Networks, Ozner was already using cloud connectivity to identify and solve water-filtration system malfunctions as well as to monitor filter cartridges for replacements.But, in June 2015, Ozner executives talked with Ayla about how the company might further improve its water systems with IoT technology. They liked what they heard from Ayla, but the executives needed to be sure that Ayla’s Agile IoT Platform provided the security and reliability Ozner required.
Case Study
IoT enabled Fleet Management with MindSphere
In view of growing competition, Gämmerler had a strong need to remain competitive via process optimization, reliability and gentle handling of printed products, even at highest press speeds. In addition, a digitalization initiative also included developing a key differentiation via data-driven services offers.
Case Study
Predictive Maintenance for Industrial Chillers
For global leaders in the industrial chiller manufacturing, reliability of the entire production process is of the utmost importance. Chillers are refrigeration systems that produce ice water to provide cooling for a process or industrial application. One of those leaders sought a way to respond to asset performance issues, even before they occur. The intelligence to guarantee maximum reliability of cooling devices is embedded (pre-alarming). A pre-alarming phase means that the cooling device still works, but symptoms may appear, telling manufacturers that a failure is likely to occur in the near future. Chillers who are not internet connected at that moment, provide little insight in this pre-alarming phase.
Case Study
Premium Appliance Producer Innovates with Internet of Everything
Sub-Zero faced the largest product launch in the company’s history:It wanted to launch 60 new products as scheduled while simultaneously opening a new “greenfield” production facility, yet still adhering to stringent quality requirements and manage issues from new supply-chain partners. A the same time, it wanted to increase staff productivity time and collaboration while reducing travel and costs.
Case Study
The Kellogg Company
Kellogg keeps a close eye on its trade spend, analyzing large volumes of data and running complex simulations to predict which promotional activities will be the most effective. Kellogg needed to decrease the trade spend but its traditional relational database on premises could not keep up with the pace of demand.
Case Study
Integration of PLC with IoT for Bosch Rexroth
The application arises from the need to monitor and anticipate the problems of one or more machines managed by a PLC. These problems, often resulting from the accumulation over time of small discrepancies, require, when they occur, ex post technical operations maintenance.