下载PDF
Ascend Performance Materials Case Study
技术
- 分析与建模 - 大数据分析
适用行业
- 塑料
适用功能
- 流程制造
用例
- 过程控制与优化
挑战
奥升德运营必须访问多个软件系统,才能以有效和安全的方式管理日常运营。这些系统生成大量数据,其中包含与管理系统、业务系统中的规划和成本信息以及能源消耗有关的关键信息。因此,奥升德管理层面临着创建相关报告以反映其运营流程整体环境中的绩效衡量的挑战。该公司以前的流程需要手动收集和分析数据,但效果不佳,因为收集的信息是事后生成的,而且过于复杂,无法在整个组织内协作使用。
客户
奥升德高性能材料
关于客户
奥升德高性能材料公司是尼龙 6-6 生产的全球领导者。
解决方案
Wonderware Intelligence 软件解决了 Ascend 在利用工业数据中隐藏的洞察力所面临的挑战。该软件可跨多个来源自动转换时间序列和交易数据,并将大量工业“大数据”转化为可操作的指标和关键绩效指标 (KPI) 信息。指标和上下文数据保存在一个开放的信息模型中,提供当前数据的单一版本。这存储在数据仓库和企业商业智能工具中,使 Ascend 管理能够从生产数据中获得战略意义。借助 Wonderware Workflow,公司可以将管理其运营环境中正常、计划外或破坏性事件的工作流程制度化。这种工业工作流程应用程序有利于组织内的运营、维护、工程、质量、环境和安全部门。
收集的数据
Energy Consumption Rate, Maintenance Requirements, Operation Performance, Time Series and Transactional
运营影响
数量效益
相关案例.
Case Study
Plastic Spoons Case study: Injection Moulding
In order to meet customer expectations by supplying a wide variety of packaging units, from 36 to 1000 spoons per package, a new production and packaging line needed to be built. DeSter wanted to achieve higher production capacity, lower cycle time and a high degree of operator friendliness with this new production line.
Case Study
Boiler Control System for Plastic Manufacturing Applications
Factory automation applications must be equipped to handle and monitor the myriads of information from attached devices. For plastic manufacturing applications, the boiler control system plays a critical role by gathering and regulating information to ensure production is accurate and smooth. In this particular case, the customer combines eight subsystems that include power meters, water meters, alarm output, displays, and I/O status to be controlled by several intelligent controllers with Modbus RTU interface. The Modbus TCP protocol is used for this application due to the distance. System Requirements: • Modbus serial to Modbus TCP translation • Multiple slaves/masters support • Automatic Modbus TCP response time detection
Case Study
Remake Enterprise-to-production System
The client was running a legacy material flow tracking system and wanted to replace the system with a more effective one as the system was increasingly expensive to maintain and support and also was not extendable. The client's IT landscape was filled with modern applications and it was difficult to interface the material flow tracking system with modern applications.
Case Study
CK Technologies: Leveraging QAD Explore for Continuous Improvement
CK Technologies, a leading thermoplastics solutions provider in the North American commercial heavy truck market, faced a significant challenge in maintaining continuous improvement in their business practices. This was particularly difficult due to the nature of their low volume, high variability business. The company produces a wide variety of parts for multiple customers, supplies parts for current truck models, and also the service parts for past design versions. They are also one of the first companies in the industry to supply parts in body color for each customer, approximately 1,400 colors a year, which have to be perfectly sequenced for shipment. This complexity in their operations made it challenging to stay informed and inspired to accomplish continuous improvement.