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52 实例探究
可口可乐斯威士兰康科案例研究
AVEVA
可口可乐斯威士兰,南非希望找到一种能够实现以下结果的解决方案: - 在一年内减少 20% 的能源消耗。 - 制定一系列战略举措,争取企业管理层的承诺并提高员工意识,同时帮助实现部门目标并投资于有助于能源管理的工具。 - 制定一系列战术举措,以优化车间的能源使用。这些措施包括仅在非高峰时段为叉车充电和运行冷藏室,仅在工作时间运行除尘器以及根据某人的存在来设置灯光和空调。 - 提高对工厂和其他流程的了解。 - 为某些进程启用有限的非侵入式控制功能。
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奥升德高性能材料案例研究
AVEVA
奥升德运营必须访问多个软件系统,才能以有效和安全的方式管理日常运营。这些系统生成大量数据,其中包含与管理系统、业务系统中的规划和成本信息以及能源消耗有关的关键信息。因此,奥升德管理层面临着创建相关报告以反映其运营流程整体环境中的绩效衡量的挑战。该公司以前的流程需要手动收集和分析数据,但效果不佳,因为收集的信息是事后生成的,而且过于复杂,无法在整个组织内协作使用。
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Tata Power 使用 AVEVA PRiSM 预测资产分析软件
AVEVA
- 避免资产故障并减少设备停机时间- 识别系统和设备行为的细微变化- 获得新出现设备问题的预警- 实时监控整个车队的关键资产的运行状况和性能- 改进维护计划 y 获取知识以优化工厂人员之间的信息共享
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化工厂建设中的数字孪生
AVEVA
赢创计划建造一座新的 6 号蛋氨酸工厂,并正在寻找更有效地完成这一过程的方法,并确保它与他们现有的在线数据管理基础设施相集成。
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皮马县在保护水源方面采取了重大措施
AVEVA
皮马县面临以下挑战: - 每天管理超过 6000 万加仑的污水,以支持该地区超过 100 万人口。 - 在警报响起时立即采取行动,提醒操作员注意工厂内的问题 该解决方案应该能够启用以下功能: - 确保获取当前劳动力的机构知识,以便对未来的操作员进行有效培训 - 采用有效的态势感知策略使人员能够有效地了解和解决设施的运营问题 - 由于资产分布在 700 多英里,运营管理很困难
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Nava Raipur 智慧城市
AVEVA
作为恰蒂斯加尔邦的新首府,打造首个环境可持续的智慧城市。使用优化的解决方案来满足公民和企业的需求。通过安全、高效、可持续的市政设施和规划系统提高生活质量。
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Nava Raipur 智慧城市:生活质量、智慧增长和城市韧性
AVEVA
作为恰蒂斯加尔邦的新首府,打造首个环境可持续的智慧城市。使用优化的解决方案来满足公民和企业的需求。通过安全、高效、可持续的市政设施和规划系统提高生活质量。
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Promon Engenharia's Seamless Accommodation of Different Interfaces with AVEVA
AVEVA
Promon Engenharia, a Brazilian engineering company, was facing challenges with system integration and design efficiency. The company was involved in multiple small to mid-sized energy projects in partnerships with local Owner Operators and construction firms. This required them to respond to varying customer requirements and interface with external systems quickly and efficiently at every stage of every workflow. Failure to do so would slow project progress and erode Promon’s profitability and reputation. The company's existing systems did not integrate well with other parties’ technology, and designers could not be self-sufficient with the current technology.
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Tekfen Reduces Project Execution Times and Cost with AVEVA E3D
AVEVA
Tekfen Engineering, an international Turkish company, was facing challenges due to its global operations across different countries, time zones, and languages. The company was unable to visualize 3D designs, and the verification of design and data iterations required time-consuming face-to-face meetings. The document control procedures were complicated and required much verification. The work was often done across time zones and in multiple languages, which increased the risk of misinterpretation of data, drawings, changes, and specifications. The company was looking to improve the speed, quality, and profitability of its projects by taking intelligent design to the next level. The geographic spread of its projects and multiple requirements for inter-company collaboration dictated a re-evaluation of technologies used in the company’s design process.
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AVEVA Helps Atkins Maintain a Competitive Edge
AVEVA
Atkins, a leading design, engineering and project management consultancy, operates in Western Australia, a region known for its high cost of doing business. This necessitates the company to be particularly efficient in adding value to remain competitive in the global market. The majority of Atkins’ projects are brownfield ones with difficult access conditions and often inaccurate or incomplete-as-built information available. Traditional surveying techniques can be slow and costly. 3D laser scanning offers a quicker, cheaper and more efficient alternative; however, Atkins needed a 3D design tool that had tight point cloud integration.
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AVEVA software helps a Canadian engineering firm complete projects at 16% under budget with new, faster technology.
AVEVA
Vista Projects, a Canada-based engineering firm, was facing challenges with their traditional approach to engineering. Their old conventional spreadsheet approach was unreliable and prone to errors. The company was also dealing with silos of activity and functions, which made it difficult to expedite projects. They were commissioned by a major Canadian oil & gas producer to deliver the FEED for a large-scale, greenfield, steam-assisted gravity drainage (SAGD) facility. The client wanted close collaboration with Vista to ensure that a compressed engineering schedule could be met and that data accuracy, transparency and security would be best in class.
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Oceana Shipyard Gains Global Competitive Advantage by Streamlining Production Process with AVEVA Enterprise Resource Management
AVEVA
Oceana, a new, medium-sized shipyard specializing in the production of AHTS, PSV and offshore supply vessels, faced several challenges in streamlining its ship production process. Accessing all the necessary information was difficult, and planning across all disciplines was unreliable. The production process was inefficient as people and systems worked separately, not together. The company also struggled with high production costs and assembly times. Furthermore, there were issues with material delivery, with incorrect materials being delivered to the wrong places at the wrong times.
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KTY Engenharia Improves Production Processes with AVEVA's Visual Engineering
AVEVA
KTY Engenharia, a company serving the oil & gas, energy, and infrastructure industries, was facing challenges in managing the vast amount of data involved in their engineering projects. The company was dealing with multiple projects concurrently, requiring regular contact with external partners and interoperability of tools used by all parties. The company was committed to continuously evolving and improving its working practices, and mastering the use of AVEVA tools was considered core to this strategy. One of the main concerns was the reliability and trustworthiness of information shared between documents. Large projects involved a complex interchange of documents and multidisciplinary information, where the slightest error could cause significant delays.
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AVEVA helps a well-established Canadian shipyard stay competitive in the field, and increase efficiency and meet deadlines easily.
AVEVA
Chantier Davie (Davie), a diversified shipbuilder, produces various types of ships for both naval and commercial clients. The latest project, called ‘Resolve’, is the conversion of a 182.5-metre container ship into an auxiliary oil replenishment vessel for the Canadian Navy, to be completed in only 24 months, including design and delivery. To achieve the deadline for the complex rebuild, Davie had to evaluate existing tools and processes, to maximise efficiency across design, planning, supply chain and production. Before engaging with AVEVA ERM, Davie was facing several challenges in the planning and supply-chain domains. The challenges revolved around missing visibility of materials for planning, and around planning for the supply chain. Most of the systems used for supply chain and planning management were home-grown and supplemented with various Microsoft Excel sheets and Access databases.
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Apply Sørco Achieves 30% Efficiency Gain Thanks to Enhanced Technology Adoption
AVEVA
Apply Sørco, a Norwegian engineering company, faced challenges in winning new contracts due to the existing time-consuming training process and the excessive amount of administrative work. Major clients demanded substantially lower costs, putting pressure on the company to reduce their prices and spend fewer man-hours per task. The company's major clients on the Norwegian continental shelf mandate their subcontractors to deliver data and information using AVEVA software, and the deliverables vary from client to client. The integration of these was not optimal, as it required numerous mouse-clicks, and the engineers had to switch between different software packages.
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AVEVA software enables China’s AVIC to design and build new, complex vessels in a global partnership
AVEVA
AVIC International Ship Development Company, part of AVIC International Holding Company, operates two shipbuilding bases in China. The company had been relying on local design software developed in China, which was adequate but lacked the sophistication of design tools offered by competitors in the shipbuilding sector. This was restricting the company’s growth in the cost-constrained market. In 2016, the company began an innovative strategic transformation to evolve from traditional commercial ship design to focus on higher-value vessels to build competitive advantage. AVIC won a construction contract for a new Stena RO-RO, 3100m long vessel, with a passenger capacity of 930. This huge project was a milestone for the Weihai Shipyard and the team came to understand that using their established locally-sourced design technology did not provide the integration, scalability and innovative tools they needed to deliver efficient design and to enable productive collaboration with their Finnish partners, Deltamarin, who were carrying out the detailed vessel design.
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Sakhalin Energy Streamlines Contract Management with AVEVA
AVEVA
Sakhalin Energy, the operator of the world’s largest integrated oil and gas development, was facing challenges with its outdated contract management system. The system, which had been in use since the company's formation, provided a database where all tenders and contracts were tracked and their status monitored. However, it did not provide the operational teams full transparency of what was happening, nor did it offer the ability to report on tender and contracting activities. The company was also in the early stages of two major expansion projects and needed a solution that could manage and mitigate potential contract variations and claims associated with these projects.
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Yamal LNG Enhances Collaboration with AVEVA
AVEVA
Yamal LNG, a joint venture operating in the Russian arctic, faced several challenges in its project. The harsh climate made any setbacks dangerous and costly. The project involved many partners, making it difficult to keep documents up-to-date and approved by all. The need for manual checking of documents every 3-4 months was time-consuming and prone to errors. The process also precluded the simultaneous and common review of documents by teams which were geographically dispersed. The project's location within the Arctic Circle added an additional challenge, as even small delays could have a large impact on time scales if work is pushed into the arctic winter.
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NIIK Utilizes AVEVA Programs to Improve Engineering Services
AVEVA
NIIK, a leading engineering company in Russia, was facing challenges in improving change management across departments and growing visibility of processes at the design supervision stage. Each change in a project required collaboration and coordination across multiple teams and disciplines. The existing working standards were failing to support the company’s ambitious goals and were not fit for purpose for a 21st-century industry leader. The process of updating new information from different design departments was holding up progress and pushing back delivery dates. There were misunderstandings between the design and procurement functions, leading to lost time, impacts on the bottom line, and implications for safety.
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Real-Time Value Chain Optimization from Pit to Port
AVEVA
Roy Hill, a fully integrated 55 million tonnes per annum (Mtpa) iron ore operation in the Pilbara region of Western Australia, aimed to build a greenfield iron ore mine and mine process plant based on modern control room automation principles. The goal was to establish end-to-end visibility of the entire mining value chain from pit to port and create an organizational culture free from bureaucracy. The challenge was to avoid the organizational silos that many leading mining companies have evolved from and realize resource-to-market potential by avoiding hidden inefficiencies. The company also aimed to connect, automate, and control each component of the pit-to-port mining site from a control center located 1,300 km away from operations.
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BLOM Maritime Amplifies Effectiveness with AVEVA
AVEVA
BLOM Maritime, a global organization offering 3D laser scanning, metrology, and engineering services, faced several challenges. The company had to deal with large amounts of data that demanded accuracy. They also needed fast and detailed digital visualizations of physical assets. The company aimed to increase collaboration, incorporate parameterized design, integrate engineering and design, improve efficiency, and reduce design time. However, the vast amount of laser-scanned data posed a challenge on how to exploit it to provide an accurate and trustworthy digital asset of the physical asset scanned, which can then be used as an engineering design platform.
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Airbus Helicopters Chooses AVEVA Solutions for Equipment Testing and Certification Processes
AVEVA
Airbus Helicopters, a leading manufacturer of military, commercial, emergency service and private helicopters, was facing challenges in operating its product testing benches. The company needed a robust software platform and process applications to accurately and efficiently operate its product testing benches. The existing system needed to be replaced with a single, easy-to-use solution for supervising test beds and logistics. The new system needed to be open and extensible, capable of interfacing seamlessly with additional testing installations. The deployment of the new solution had to be done without jeopardizing the functionality of the overall testing centre.
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Italpresse Gauss Taps New Revenue Streams with AVEVA’s Monitoring and Control and AR/VR Platforms
AVEVA
Italpresse Gauss, a company that builds machines and automatic work cells for light alloy casting primarily for the global automotive industry, was looking to develop a custom HMI that operates with other OEM devices and software platforms. They also wanted to incorporate AR/VR technologies as an asset performance and remote support tool to support the company’s leadership position in Industrie 4.0. The challenges they faced included introducing Industrie 4.0 technologies to a traditional aluminum foundry industry, leveraging breakthrough AR/VR technology to pilot new asset performance management and operator training solutions, and delivering new concepts to market on an aggressive timeline.
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Plascon Paints a Brighter Production Picture with Help from Invensys Operations Management Solutions
AVEVA
Plascon, a successful paint and coatings company, was facing challenges in maintaining batch consistency and uniformity in their manufacturing process. The company had initially implemented Wonderware InBatch software in 1995, but as they expanded their product line, they realized the need for an upgrade. The existing technology infrastructure could not keep up with Plascon’s expanding business operations, leading to poor production efficiency, lack of detailed traceability, and a multitude of errors inherent in manual processes. Production scheduling became more difficult, and automated batch reports detailing the productivity process could no longer be produced for plant management. The new software infrastructure had to address key operational issues such as clearly defined batch recipes, detailed displays of batch status, and a reliable, semi-automatic mode of batching.
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ST Powder Coatings Uses Wonderware Software Solution to Connect ERP and Plant Systems and Fill Thousands of Customized Orders Every Day
AVEVA
ST Powder Coatings, a producer of high-end, intricately customized thermosetting powder coatings, needed a software solution that could integrate information between the plant and business systems, and enable them to keep production efficiency and product quality consistently high. The company had a requirement to get the plant up and running as quickly as possible. They needed a very short development time to start shipping product within 4 months. The integration of information between the business system and the plant was key to ST Powder Coatings' ability to accurately fill its customers unique and variant orders. The software also needed to assist ST Powder Coatings quickly identify the source of product variations when a color does not turn out precisely how the customer expected.
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Wonderware Adds Improved Consistency, Increased Productivity and Higher Quality to the Mix for PVC Compound Fabricator
AVEVA
PVC Compounders LLC, a manufacturer of PVC compounds in pellet form, faced several challenges in their operations. The company operates on a built-to-order model, keeping minimal inventory at their plant. This necessitated daily deliveries of raw materials and careful orchestration of the mixing process to ensure the right ingredients were incorporated at the right time. The company also had to manage extreme temperature fluctuations at their plant site in El Paso, Texas, which could affect the final product. Communication was another challenge, as many of their operators were non-native English speakers. The company's highest priority was ensuring that the recipe for each compound was accurate and consistent, and that plant operators had immediate access to these formulations.
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Wonderware System Platform Supports Strategic Management of Operations at Cray Valley’s Resin Production Plant
AVEVA
Cray Valley, a global leader in the manufacture of resins, composites and coatings, needed to update the control and monitoring of its three alkyd resin production manufacturing lines. The existing technology architecture had become obsolete and was no longer supported by the original developer. The aging PLC control system and SCADA infrastructure had no available technical support, access to spare parts or software updates, putting the entire manufacturing operation at risk. The challenge was to convert the plant to a new system capable of ensuring total visibility throughout the production process in a controlled and timely manner. The project also had to be implemented quickly to avoid disruption of manufacturing operations.
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A Comprehensive Plant Solution for the Production of Coated Abrasives
AVEVA
sia Abrasives Industries AG, one of the world's leading manufacturers of coated abrasives, was facing challenges with its outdated and inconsistent systems. The lack of connection between the controls of the individual production units made the planning of various production processes and the management of the machines' setup highly laborious and inefficient. Moreover, manufacturing data was administered via different, non-compatible systems, leading to errors caused by media conversions. As process data accumulated locally, significant efforts had to be made for consistent quality control due to the lack of a common database. The company decided to introduce an extensive automation solution that facilitates production control and reporting.
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AVEVA Maintenance Management Solution pays off for CF Industrial Fertilizer Plant
AVEVA
CF Industries, one of North America’s largest agricultural fertilizer producers, had been using a homegrown maintenance planning and tracking application developed on IBM System/36 computers and later migrated to the IBM AS400 platform. This system was effective in managing maintenance activities but keeping it in pace with CF Industries’ growing business was proving to be expensive, with investments already well over $1 million. Management reasoned that migration to a Windows-based system would enable them to continue and expand their automation-driven maintenance process improvement, while providing a familiar, easy-to-navigate desktop environment, and a standard, Internet enabled platform on which to build future enhancements.
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Essential Nutriments to Save Lives Made Possible by AVEVA
AVEVA
Baxter S.A., a global diversified healthcare company, needed to revise its manufacturing facility processes to incorporate automation methods into a new production line. The new automation system needed to assist Baxter in achieving U.S. Food and Drug Administration (FDA) 21 CFR Part 11 compliance regulations. The automation system selected for the new Baxter production line had to be fully compatible with Baxter’s existing architecture and systems. The company required that the new system integrate Profibus-connected smart sensors into the new manufacturing line process. Production management had to be centralised and include reporting, analysis, traceability and performance monitoring to adhere to FDA 21 CFR Part 11 regulations as well as European compliance standards.
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