下载PDF
Digitizing Processes with Dozuki Saves Thousands Per Hour for Leading Equipment Manufacturer
技术
- 功能应用 - 制造执行系统 (MES)
- 传感器 - 气体传感器
适用行业
- 设备与机械
- 矿业
适用功能
- 设施管理
- 维护
用例
- 时间敏感网络
- 虚拟培训
服务
- 系统集成
- 培训
挑战
近一个世纪以来，一家领先的建筑和采矿设备、柴油和天然气发动机、工业燃气轮机和柴电机车制造商一直致力于实现流程数字化和标准化，以最大限度地减少浪费并控制机器设置和转换。然而，该公司在实现这一目标的过程中面临着重大挑战。现有的文档有限，使得一线员工很难分享反馈以改善运营。该公司使用 Excel 创建和存储流程信息，这些信息通常包含五十多页的信息，员工必须阅读和保留。这种方法还缺乏收集和实施一线反馈的能力，导致错失了运营改进的机会。该公司还面临着生产不一致、由于工作见习作为主要培训方法而导致员工之间的能力差距以及安全问题。新自动化技术的引入也带来了挑战，因为公司需要确保标准正确分发给一线操作员。
关于客户
该客户是建筑和采矿设备、柴油和天然气发动机、工业燃气轮机和柴电机车的领先制造商。该公司拥有近 100 年的历史，在设备制造领域建立了强大的影响力。该公司通过其子公司和经销商在全球范围内营销和销售其产品。该公司正在寻求流程数字化和标准化，以最大限度地减少浪费并控制机器设置和转换。然而，由于现有文件有限、收集和实施一线反馈的困难、生产不一致、员工之间的能力差距以及安全问题，该公司在实现这一目标方面面临着挑战。
解决方案
该公司求助于 Dozuki 来应对这些挑战。 Dozuki 最初在一个设施进行试点，在看到积极成果后，又在其他设施推广。 Dozuki 使公司能够以所有员工都能轻松理解的格式快速创建、数字化和部署标准。它还解决了不受限制地访问文档的问题，该问题此前曾导致重复、意外删除和额外的文档处理。借助 Dozuki，即使在锻造厂的极端环境中，操作员也可以通过扫描二维码直接从车间访问内容。这确保了操作员始终能够看到正确的内容，从而减少错误和质量问题。 Dozuki 还提供了专门构建的文档控制系统，使操作利益相关者能够查看需要批准的流程文档的完整列表，使他们能够快速更新内容并立即将其分发给一线操作员。它还包括一个内置的审计跟踪来跟踪所有更改。
运营影响
数量效益
相关案例.
Case Study
Smart Water Filtration Systems
Before working with Ayla Networks, Ozner was already using cloud connectivity to identify and solve water-filtration system malfunctions as well as to monitor filter cartridges for replacements.But, in June 2015, Ozner executives talked with Ayla about how the company might further improve its water systems with IoT technology. They liked what they heard from Ayla, but the executives needed to be sure that Ayla’s Agile IoT Platform provided the security and reliability Ozner required.
Case Study
IoT enabled Fleet Management with MindSphere
In view of growing competition, Gämmerler had a strong need to remain competitive via process optimization, reliability and gentle handling of printed products, even at highest press speeds. In addition, a digitalization initiative also included developing a key differentiation via data-driven services offers.
Case Study
Predictive Maintenance for Industrial Chillers
For global leaders in the industrial chiller manufacturing, reliability of the entire production process is of the utmost importance. Chillers are refrigeration systems that produce ice water to provide cooling for a process or industrial application. One of those leaders sought a way to respond to asset performance issues, even before they occur. The intelligence to guarantee maximum reliability of cooling devices is embedded (pre-alarming). A pre-alarming phase means that the cooling device still works, but symptoms may appear, telling manufacturers that a failure is likely to occur in the near future. Chillers who are not internet connected at that moment, provide little insight in this pre-alarming phase.
Case Study
Premium Appliance Producer Innovates with Internet of Everything
Sub-Zero faced the largest product launch in the company’s history:It wanted to launch 60 new products as scheduled while simultaneously opening a new “greenfield” production facility, yet still adhering to stringent quality requirements and manage issues from new supply-chain partners. A the same time, it wanted to increase staff productivity time and collaboration while reducing travel and costs.
Case Study
Integration of PLC with IoT for Bosch Rexroth
The application arises from the need to monitor and anticipate the problems of one or more machines managed by a PLC. These problems, often resulting from the accumulation over time of small discrepancies, require, when they occur, ex post technical operations maintenance.
Case Study
Robot Saves Money and Time for US Custom Molding Company
Injection Technology (Itech) is a custom molder for a variety of clients that require precision plastic parts for such products as electric meter covers, dental appliance cases and spools. With 95 employees operating 23 molding machines in a 30,000 square foot plant, Itech wanted to reduce man hours and increase efficiency.
