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Edge Solutions for Smart Monitoring of HVAC Manufacturing: A Case Study on Daikin India
技术
- 应用基础设施与中间件 - 数据可视化
- 功能应用 - 制造执行系统 (MES)
适用行业
- 建筑物
- 设备与机械
用例
- 行为与情绪追踪
- 泄漏与洪水监测
服务
- 系统集成
挑战
该项目涉及为 Daikin India（Daikin Industries Ltd. 的子公司和印度领先的 HVAC 解决方案提供商）构思智能监控和管理解决方案。更具体地说，大金印度为住宅、商业和工业建筑生产各种节能空调系统。
为了优化其工厂的能源效率和生产力，Daikin India 希望实施设备监控和数据收集解决方案。但是，由于 HVAC 子装配线具有大量可编程逻辑控制器 (PLC)，因此可用的安装空间和网络能力有限。因此，该公司需要一种紧凑而通用的解决方案来获取和可视化生产数据，而无需高昂的网络/基础设施成本。此外，为了促进设备监控和运营优化，大金印度需要一个具有以下功能/规格的系统：
- 支持HVAC子装配线的智能实时监控
- 实现设备数据的无缝采集和可视化
- 最小化和简化数据传输
- 可配置的 PLC I/O 数据采集灵活性
- 可靠的工业级硬件
客户
iTG
关于客户
iTG 是领先的技术公司之一，提供值得信赖的创新工业自动化产品、IT 服务和解决方案。我们与 Advantech、ATEN、AMobile 等公司合作，为行业提供广泛的嵌入式、工业自动化、数据中心、A/V 产品和物联网移动设备。
解决方案
研华提供的解决方案包括其 ESRP-PCS-UNO2271 设备连接数据网关，支持 400 多种 PLC 通信驱动程序和自定义数据转换协议。此外，ESRP-PCS-UNO2271 网关预装了研华的 WebAccess/HMI 软件包，以实现实时监控的集成开发和数据可视化。
ESRP-PCS-UNO2271 网关还用于通过 I/O 设备从 PLC 收集机器数据。提供全面的 I/O 接口支持，可以轻松扩展网关并优化上下行连接。收集后，所有数据都被传输到 UNO-2483G 自动化计算机，作为研华 WebAccess/SCADA 软件包的平台。
该解决方案将允许公司动态配置 Modbus/TCP 协议，集成 PLC I/O 数据，并将收集的数据存储在数据库服务器上以进行实时可视化。然后可以将数据作为动态图表和历史趋势显示在仪表板上，以促进分析和运营优化。仪表板还可用于查看事件警报通知并调整设定点和状态数据。
运营影响
数量效益
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