下载PDF
HyperWorks Streamlines Development Processes in Automotive Industry: A Case Study on PWO Germany
技术
- 分析与建模 - 数字孪生/模拟
- 传感器 - 自动驾驶传感器
适用行业
- 汽车
- 金属
适用功能
- 产品研发
- 质量保证
用例
- 虚拟原型与产品测试
- 虚拟现实
服务
- 系统集成
- 测试与认证
挑战
2008年，PWO德国公司承担了开发和生产用于新车仪表板的新型钢制汽车横梁（CCB）的任务。面临的挑战是根据 CAD 模型、设计空间定义和客户提供的其他预定义标准来开发该组件。该组件必须满足与模态分析和动态载荷相关的各种规格，这些规格由组件的预期用途决定。例如，当连接到方向盘时，横梁的特征频率不能超过某个预设值，以避免在特定速度下车辆内出现不期望的振动。其他规格与碰撞和车辆安全有关。面临的挑战是满足这些经常相互冲突的规范，同时及时且经济高效地开发组件。
关于客户
德国 PWO (Progress-Werk Oberkirch AG) 是汽车行业高精度金属部件的领先供应商，专注于车辆安全性和舒适性。该公司在金属成型和连接技术方面拥有近九十年的专业知识。 PWO 位于奥伯基希的德国生产基地拥有约 1,100 名员工，并在捷克共和国、中国、墨西哥和加拿大设有其他工厂，该公司的业务遍布全球，员工总数约为 1,900 名。 PWO 是汽车行业开发和生产创新产品的合作伙伴，在准时和零缺陷的基础上制造数百万个零部件。
解决方案
PWO 使用 HyperWorks Suite 来开发该组件。 HyperMesh 用于将 CAD 模型转换为 FEA 模型，然后用于专门的分析和仿真任务。为了满足碰撞和模态分析的要求，使用OptiStruct对组件进行优化，同时使用RADIOSS和其他外部求解器来运行计算。 HyperView 用于后处理，HyperForm 用于检查各个组件的生产可行性以及金属成型模拟任务。在构建原型之前，对整个系统进行了分析并满足规格要求。结果通过物理测试进行了验证，表明与模拟结果具有很好的相关性。
运营影响
数量效益
相关案例.
Case Study
Goldcorp: Internet of Things Enables the Mine of the Future
Goldcorp is committed to responsible mining practices and maintaining maximum safety for its workers. At the same time, the firm is constantly exploring ways to improve the efficiency of its operations, extend the life of its assets, and control costs. Goldcorp needed technology that can maximize production efficiency by tracking all mining operations, keep employees safe with remote operations and monitoring of hazardous work areas and control production costs through better asset and site management.
Case Study
KSP Steel Decentralized Control Room
While on-site in Pavlodar, Kazakhstan, the DAQRI team of Business Development and Solutions Architecture personnel worked closely with KSP Steel’s production leadership to understand the steel production process, operational challenges, and worker pain points.
Case Study
Bluescope Steel on Path to Digitally Transform Operations and IT
Increasing competition and fluctuations in the construction market prompted BlueScope Steel to look toward digital transformation of its four businesses, including modern core applications and IT infrastructure. BlueScope needed to modernize its infrastructure and adopt new technologies to improve operations and supply chain efficiency while maintaining and updating an aging application portfolio.
Case Study
Integral Plant Maintenance
Mercedes-Benz and his partner GAZ chose Siemens to be its maintenance partner at a new engine plant in Yaroslavl, Russia. The new plant offers a capacity to manufacture diesel engines for the Russian market, for locally produced Sprinter Classic. In addition to engines for the local market, the Yaroslavl plant will also produce spare parts. Mercedes-Benz Russia and his partner needed a service partner in order to ensure the operation of these lines in a maintenance partnership arrangement. The challenges included coordinating the entire maintenance management operation, in particular inspections, corrective and predictive maintenance activities, and the optimizing spare parts management. Siemens developed a customized maintenance solution that includes all electronic and mechanical maintenance activities (Integral Plant Maintenance).
Case Study
RobotStudio Case Study: Benteler Automobiltechnik
Benteler has a small pipe business area for which they produce fuel lines and coolant lines made of aluminum for Porsche and other car manufacturers. One of the problems in production was that when Benteler added new products, production had too much downtime.
