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IIC Condition Monitoring & Predictive Maintenance Testbed
技术
- 分析与建模 - 预测分析
- 分析与建模 - 实时分析
- 基础设施即服务 (IaaS) - 其他
适用行业
- 设备与机械
适用功能
- 离散制造
用例
- 预测性维护
挑战
当前状态监测需要人工测量，再加上设备老化和知识渊博的人员退休。
客户
未公开
解决方案
*这是一个 IIC 测试平台，目前正在进行中。*支持成员IBM、National Instruments、SparkCognition解决方案提供多供应商、基于云的预测性维护解决方案，证明新的商业模式。状态监测和预测性维护试验台将提供连续在线测量、自动分析和工厂覆盖平衡。测试台介绍状态监测和预测性维护测试台 (CM/PM) 将展示持续监测工业设备以检测性能下降或故障的早期迹象的价值和好处。 CM/PM 还将使用现代分析技术，使组织不仅可以检测问题，还可以主动建议操作和维护人员采取措施来纠正问题。状态监测 (CM) 是使用设备中的传感器来收集数据并使用户能够实时集中监控数据。预测性维护 (PM) 针对数据应用分析模型和规则来主动预测即将发生的问题；然后向运营、维护和 IT 部门提供解决问题的建议。这些功能提供了监控设备（例如涡轮机和发电机）和流程运行的新方法，并采用主动维护和维修程序而不是基于固定时间表的程序，从而可能节省维护和维修费用，并节省成本和损失设备故障引起的停机时间的生产力。此外，结合来自多个设备和/或多个流程的传感器数据可以更深入地了解故障或次优设备的整体影响，使组织能够在问题影响运营之前识别和解决问题，并提高工业质量和效率过程。通过这个测试平台，测试平台领导者 IBM 和 National Instruments 将探索各种分析技术在状态监测和预测性维护中的应用。试验台应用程序最初将部署到发电厂设施，在那里将报告性能和进展，将添加额外的能源设备并开发新模型。然后它将扩展到相邻的尚未确定的行业。
收集的数据
Fault Detection, Idle Time, Maintenance Requirements, Operation Performance, Production Efficiency
运营影响
相关案例.
Case Study
Smart Water Filtration Systems
Before working with Ayla Networks, Ozner was already using cloud connectivity to identify and solve water-filtration system malfunctions as well as to monitor filter cartridges for replacements.But, in June 2015, Ozner executives talked with Ayla about how the company might further improve its water systems with IoT technology. They liked what they heard from Ayla, but the executives needed to be sure that Ayla’s Agile IoT Platform provided the security and reliability Ozner required.
Case Study
IoT enabled Fleet Management with MindSphere
In view of growing competition, Gämmerler had a strong need to remain competitive via process optimization, reliability and gentle handling of printed products, even at highest press speeds. In addition, a digitalization initiative also included developing a key differentiation via data-driven services offers.
Case Study
Predictive Maintenance for Industrial Chillers
For global leaders in the industrial chiller manufacturing, reliability of the entire production process is of the utmost importance. Chillers are refrigeration systems that produce ice water to provide cooling for a process or industrial application. One of those leaders sought a way to respond to asset performance issues, even before they occur. The intelligence to guarantee maximum reliability of cooling devices is embedded (pre-alarming). A pre-alarming phase means that the cooling device still works, but symptoms may appear, telling manufacturers that a failure is likely to occur in the near future. Chillers who are not internet connected at that moment, provide little insight in this pre-alarming phase.
Case Study
Premium Appliance Producer Innovates with Internet of Everything
Sub-Zero faced the largest product launch in the company’s history:It wanted to launch 60 new products as scheduled while simultaneously opening a new “greenfield” production facility, yet still adhering to stringent quality requirements and manage issues from new supply-chain partners. A the same time, it wanted to increase staff productivity time and collaboration while reducing travel and costs.
Case Study
Integration of PLC with IoT for Bosch Rexroth
The application arises from the need to monitor and anticipate the problems of one or more machines managed by a PLC. These problems, often resulting from the accumulation over time of small discrepancies, require, when they occur, ex post technical operations maintenance.
Case Study
Robot Saves Money and Time for US Custom Molding Company
Injection Technology (Itech) is a custom molder for a variety of clients that require precision plastic parts for such products as electric meter covers, dental appliance cases and spools. With 95 employees operating 23 molding machines in a 30,000 square foot plant, Itech wanted to reduce man hours and increase efficiency.
