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Jack Daniel Cooperage's Transition to Predictive Maintenance with eMaint and Fluke Vibration Sensors
技术
- 功能应用 - 计算机化维护管理系统 (CMMS)
- 传感器 - 振动传感器
适用行业
- 设备与机械
- 食品与饮料
适用功能
- 设施管理
- 维护
用例
- 库存管理
- 预测性维护
服务
- 系统集成
挑战
Jack Daniel Cooperage 是一家每周为 Jack Daniel's 和 Brown-Forman 旗下其他品牌生产数千桶啤酒的工厂，在维护其最先进的制桶设备方面面临着重大挑战。维护和工程经理 Martin Nelson 和他的 18 名技术人员团队的任务是确保该设施保持运行并符合 Jack Daniel 的严格标准。该团队使用 eMaint CMMS 软件和 Fluke Reliability 的两种振动传感器来监控他们的设备。然而，当他们的设备超过温度和振动阈值时，他们需要一种更有效的方法来生成工作订单。面临的挑战是改进预防性维护并过渡到预测性维护。该制桶厂还拥有广泛的除尘系统，需要对细节的一丝不苟和对资产管理的坚定承诺。
关于客户
位于阿拉巴马州三一市的杰克丹尼尔制桶厂是一家生产木桶或木桶的工厂。它是 Brown-Forman 品牌家族的一部分，在全球范围内生产和分销烈酒和葡萄酒。该制桶厂为 Jack Daniel's 和 Brown-Forman 旗下的其他品牌生产桶，每周生产数千桶。该工厂采用最先进的技术来制造酒桶，这些酒桶由当地工厂生产的美国白橡木制成。该制桶厂拥有广泛的除尘系统，需要对细节的高度关注和对资产管理的坚定承诺。
解决方案
为了应对这一挑战，Jack Daniel Cooperage 团队将状态监测传感器与其维护软件连接起来。这使他们能够在设备超过温度和振动阈值时自动生成工作单，从而改进预防性维护并过渡到预测性维护。团队中的每位技术人员都使用 eMaint，严重依赖其工作订单和库存管理功能。他们定制了 PM，其中包含带有说明文字的图片，解释需要做什么。 eMaint 中的工单系统成为制桶厂的重要工具，有助于规划工作并确定工作优先级。纳尔逊使用了几种不同类别的工单，包括 RCCA（根本原因和纠正措施）、安全工作、纠正性维护、TPM（全面生产维护）和紧急维护。这有助于团队确保他们在需要的时间和地点获得所需的资源。
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